Method for drying and purifying lithium bis(fluorosulfonyl)imide salt

Abstract

A method for drying and purifying a lithium bis(fluorosulfonyl)imide salt. Also, a method for producing a lithium bis(fluorosulfonyl)imide salt which is then dried and purified by the method. Further, a composition containing lithium bis(fluorosulfonyl)imide salt having a water content by mass of between 5 and 45 ppm.And, the use of the composition C in Li-ion batteries.

1 . A process for drying and purifying a lithium bis(fluorosulfonyl)imide salt in solution in an organic solvent S1, said process comprising the following steps:
 a) addition of deionized water to dissolve and extract the lithium bis(fluorosulfonyl)imide salt, forming an aqueous solution of said salt;   a′) optional concentration of said aqueous solution;   b) extraction of the lithium bis(fluorosulfonyl)imide salt from said aqueous solution, with an organic solvent S2 forming an azeotropic mixture with water, this step being repeated at least once;   c) concentration of said lithium bis(fluorosulfonyl)imide salt by evaporation of said organic solvent S2 and of the water, and   d) optionally, crystallization of the lithium bis(fluorosulfonyl)imide salt.   
     
     
         2 . The process as claimed in  claim 1 , comprising step a′) of concentration of said aqueous solution. 
     
     
         3 . The process as claimed in  claim 1 , in which step a) is such that the mass of deionized water is greater than or equal to a third of the mass of the initial solution of the lithium bis(fluorosulfonyl)imide salt in the organic solvent S1. 
     
     
         4 . The process as claimed in  claim 1 , in which the organic solvent S2 is chosen from the group constituted of esters, nitriles, ethers, chlorinated solvents, aromatic solvents, and mixtures thereof. 
     
     
         5 . The process as claimed in  claim 1 , in which the organic solvent S1 is chosen from the group constituted of esters, nitriles, ethers, chlorinated solvents and aromatic solvents, and mixtures thereof. 
     
     
         6 . The process as claimed in  claim 1 , in which the organic solvent S2/water mass ratio, during an extraction, ranges from ⅙ to 1/1. 
     
     
         7 . The process as claimed in  claim 1 , also comprising, between step b) and step c), a step c′) of concentration of the organic solution obtained on conclusion of step b), to obtain an organic solution with a mass content of LiFSI of between 20% and 60%. 
     
     
         8 . The process as claimed in  claim 1 , in which, during step c), the organic phases formed during step b) are pooled and concentrated by evaporation at a temperature of between 30° C. and 100° C., and at a pressure of between 200 mbar abs and 0.5 mbar abs. 
     
     
         9 . The process as claimed in  claim 1 , in which the organic phase separated from the aqueous solution extracted in step a) is not reintroduced into the subsequent steps b) to d) of the process. 
     
     
         10 . The process as claimed in  claim 1 , in which the lithium bis(fluorosulfonyl)imide salt obtained on conclusion of step c) comprises less than 10% by weight of residual solvent. 
     
     
         11 . The process as claimed in  claim 1 , in which, during step d), the lithium bis(fluorosulfonyl)imide salt is crystallized under cold conditions at a temperature of less than or equal to 25° C., optionally in an organic solvent S3 chosen from chlorinated solvents, and aromatic solvents, said salt optionally being recovered by filtration. 
     
     
         12 . The process as claimed in  claim 1 , wherein it leads to a lithium bis(fluorosulfonyl)imide salt having a mass content of water of less than or equal to 45 ppm by mass relative to the total mass of said salt. 
     
     
         13 . A process for manufacturing a lithium bis(fluorosulfonyl)imide salt, comprising the following steps:
 i. synthesis of bis(chlorosulfonyl)imide from sulfamic acid;   ii. fluorination of bis(chlorosulfonyl)imide to bis(fluorosulfonyl)imide; and   iii. preparation of the alkali metal or alkaline-earth metal salt of bis(fluorosulfonyl)imide by neutralization of the bis(fluorosulfonyl)imide;   iv. cation exchange to obtain a lithium bis(fluorosulfonyl)imide salt; and   v. drying and purification process as claimed in  claim 1 .   
     
     
         14 . The process as claimed in  claim 13 , leading to the formation of a lithium bis(fluorosulfonyl)imide salt having a mass content of water of less than or equal to 45 ppm by mass relative to the total mass of said salt.