US2022160122A1PendingUtilityA1

Connection of a support to a molded plastic structure

Assignee: LIFETIME PROD INCPriority: Feb 1, 2019Filed: Feb 11, 2022Published: May 26, 2022
Est. expiryFeb 1, 2039(~12.5 yrs left)· nominal 20-yr term from priority
A47B 13/08B29L 2031/448A47B 2230/16A47B 13/003A47B 2200/0011A47B 7/00A47B 13/02A47B 2220/008B29C 49/541A47B 2200/001B29C 49/0031B29L 2031/7282B29C 49/54A47B 13/00B29C 49/00A47B 3/06A47B 3/08A47B 3/12B29L 2031/44B29L 2031/00
64
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Claims

Abstract

A blow-molded plastic structure, such as a tabletop, may include an undercut. For example, the tabletop may include a frame receiving portion and a frame connecting structure with an undercut may be disposed in the frame receiving portion. A portion of the frame may contact or engage the frame connecting structure, such as the undercut, when the frame is connected to the tabletop. In an exemplary embodiment, a first side of the frame receiving portion may include a first frame connecting portion with an undercut and a second side of the frame receiving portion may include a second frame connecting portion with an undercut. The first frame connecting portion with an undercut may be disposed on an opposing surface from the second frame connecting portion with an undercut.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A table comprising:
 a blow-molded plastic tabletop constructed using a blow-molding process, the tabletop comprising;
 an upper surface; 
 a lower surface; 
 a frame receiving portion; 
 a first frame connecting structure with an undercut; and 
 a second frame connecting structure with an undercut; 
   a frame connected to the tabletop, a first portion of the frame contacting the first frame connecting structure, a second portion of the frame contacting the second frame connecting structure; and   one or more support members that are sized and configured to support the tabletop above a surface.   
     
     
         2 . The table of  claim 1 , wherein the first portion of the frame engages a lower surface of the undercut of the first frame connecting structure; and
 wherein the second portion of the frame engages a lower surface of the undercut of the second frame connecting structure.   
     
     
         3 . The table of  claim 1 , wherein the first frame connecting structure is disposed on a first side of the frame receiving portion and the second frame connecting structure is disposed on a second side of the frame receiving portion. 
     
     
         4 . The table of  claim 1 , wherein the first fame connecting structure comprises an outwardly extending structure with an undercut. 
     
     
         5 . The table of  claim 1 , wherein the second fame connecting structure comprises an inwardly extending structure with an undercut. 
     
     
         6 . The table of  claim 1 , wherein the frame is connected to the tabletop without the use of any fasteners. 
     
     
         7 . The table of  claim 1 , wherein the upper surface, the lower surface, the frame receiving portion, the first frame connecting structure with an undercut, and the second frame connecting structure with an undercut are integrally formed as part of a unitary, one-piece structure during the blow-molding process. 
     
     
         8 . The table to  claim 1 , wherein a portion of the frame is inserted into the frame receiving portion and then the frame is moved within the frame receiving portion to engage the first portion of the frame with the undercut of the first frame connecting structure and to engage the second portion of the frame with the undercut of the second frame connecting structure. 
     
     
         9 . The table of  claim 1 , further comprising a cutout in the frame, the cutout allowing the frame to be inserted into the frame receiving portion. 
     
     
         10 . The table of  claim 1 , further comprising one or more outwardly extending tabs of the frame and one or more receiving portions in the tabletop, the tabs being disposed in the receiving portions when the frame is connected to the tabletop. 
     
     
         11 . A method of connecting a frame to a blow-molded plastic tabletop, the method comprising:
 providing a tabletop with a frame receiving portion, the frame receiving portion including a first frame connecting structure with an undercut and a second frame connecting structure with an undercut, the tabletop, the frame receiving portion, the first frame connecting structure with the undercut, and the second frame connecting structure with the undercut being integrally formed as part of a unitary, one-piece structure during a blow-molding process;   inserting a portion of the frame into the frame receiving portion; and   moving the frame relative to the tabletop so that a first portion of the frame contacts the first frame connecting structure and a second portion of the frame contacts the second frame connecting structure.   
     
     
         12 . The method of  claim 11 , wherein the first portion of the frame engages a lower surface of the undercut of the first frame connecting structure; and
 wherein the second portion of the frame engages a lower surface of the undercut of the second frame connecting structure.   
     
     
         13 . The method of  claim 11 , wherein the first frame connecting structure is disposed on a first side of the frame receiving portion and the second frame connecting structure is disposed on a second side of the frame receiving portion. 
     
     
         14 . The method of  claim 11 , wherein the first portion of the frame engages the undercut of the first frame connecting structure; and
 wherein the second portion of the frame engages the undercut of the second frame connecting structure.   
     
     
         15 . The method of  claim 11 , further comprising one or more outwardly extending tabs of the frame and one or more receiving portions in the tabletop, the tabs being disposed in the receiving portions when the frame is connected to the tabletop. 
     
     
         16 . An apparatus comprising:
 a blow-molded plastic tabletop comprising:
 an upper portion; 
 a lower portion; and 
 a hollow interior portion at least partially disposed between the upper portion and the lower portion; 
 a first frame connecting structure with an undercut; and 
 a second frame connecting structure with an undercut; and 
   a frame connected to the tabletop, the frame comprising:
 a first portion of the frame disposed at least proximate the undercut of the first frame connecting structure; and 
 a second portion of the frame disposed at least proximate the undercut of the second frame connecting structure. 
   
     
     
         17 . The apparatus of  claim 16 , wherein the first frame connecting structure with the undercut is formed in an outer wall of the blow-molded plastic tabletop during the blow-molding process; and
 wherein the second frame connecting structure with the undercut is formed in an outer wall of the blow-molded plastic tabletop during the blow-molding process.   
     
     
         18 . The apparatus of  claim 16 , wherein the first frame connecting structure with the undercut is formed in the frame receiving portion of the blow-molded plastic tabletop during the blow-molding process; and
 wherein the second frame connecting structure with the undercut is formed in the frame receiving portion of the blow-molded plastic tabletop during the blow-molding process.   
     
     
         19 . The apparatus of  claim 16 , wherein the first frame connecting structure comprises an outwardly extending portion with a projection and an overhang; and
 wherein the second frame connecting structure comprises an inwardly extending portion with a receiving portion.   
     
     
         20 . The apparatus of  claim 16 , wherein the upper portion, the lower portion, the hollow interior portion, the frame receiving portion, the first frame connecting structure with the undercut, and the second frame connecting structure with the undercut are integrally formed during the blow-molding process as part of a unitary, one-piece structure; and
 wherein the undercut of the first frame connecting structure and the undercut of the second frame connecting structure are formed during the blow-molding process without the removal of material after formation and without significant deformation when the blow-molded plastic tabletop is removed from a mold during the blow-molding process.

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