US2022119956A1PendingUtilityA1

Film forming method and film forming apparatus of metal plating film

Assignee: TOYOTA MOTOR CO LTDPriority: Oct 16, 2020Filed: Oct 6, 2021Published: Apr 21, 2022
Est. expiryOct 16, 2040(~14.2 yrs left)· nominal 20-yr term from priority
Inventors:Hirofumi Iisaka
C23C 18/54C23C 18/1637C23C 18/1632C23C 18/1628C23C 18/1619C23C 18/1664C23C 18/31
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Claims

Abstract

A film forming method and a film forming apparatus of a metal plating film allowing suppressing damage of a porous film. A metal plating film on a surface of a metal substrate by solid substitution-type electroless plating method. The film forming method includes preparing the film forming apparatus that includes at least a bottom wall and a sidewall surrounding the bottom wall and that is provided with a housing space, the metal substrate disposed on the bottom surface inside the housing, the porous film disposed on the surface of the metal substrate, and an electroless plating solution housed in the housing space; and using the film forming apparatus, reducing metal ions derived from the electroless plating solution contained in the porous film, and depositing the metal ions on the surface of the metal substrate to form the metal plating film on the surface of the metal substrate.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A film forming method of a metal plating film for forming a metal plating film on a surface of a metal substrate by solid substitution-type electroless plating method, the film forming method comprising:
 preparing a film forming apparatus that includes a housing that includes at least a bottom wall and a sidewall surrounding the bottom wall and that is internally provided with a housing space, a metal substrate disposed on the bottom surface inside the housing, a porous film disposed on the surface of the metal substrate, and an electroless plating solution housed in the housing space; and   using the film forming apparatus, reducing metal ions derived from the electroless plating solution contained in the porous film, and depositing the metal ions on the surface of the metal substrate to form the metal plating film on the surface of the metal substrate.   
     
     
         2 . The film forming method of the metal plating film according to  claim 1 ,
 wherein the film forming apparatus further includes a float member disposed on a surface of the porous film,   wherein the float member has a density of 1.09 times or more and 1.65 times or less of a density of the electroless plating solution, and   wherein the float member has a weight larger than a weight of the porous film.   
     
     
         3 . The film forming method of the metal plating film according to  claim 1 ,
 wherein the housing is made of a metal serving as a sacrificial anode.   
     
     
         4 . The film forming method of the metal plating film according to  claim 3 ,
 wherein the film forming apparatus further includes a lid that covers an opening of the housing, and   wherein the lid is made of the same material as the material of the housing.   
     
     
         5 . A film forming apparatus for forming a metal plating film on a surface of a metal substrate by solid substitution-type electroless plating method, the film forming apparatus comprising:
 a housing that includes at least a bottom wall and a sidewall surrounding the bottom wall and that is internally provided with a housing space;   a metal substrate disposed on the bottom surface inside the housing;   a porous film disposed on the surface of the metal substrate; and   an electroless plating solution housed in the housing space.   
     
     
         6 . The film forming apparatus according to  claim 5 , further comprising
 a float member disposed on a surface of the porous film,   wherein the float member has a density of 1.09 times or more and 1.65 times or less of a density of the electroless plating solution, and   wherein the float member has a weight larger than a weight of the porous film.   
     
     
         7 . The film forming apparatus according to  claim 5 ,
 wherein the housing is made of a metal serving as a sacrificial anode.   
     
     
         8 . The film forming apparatus according to  claim 7 , further comprising
 a lid that covers an opening of the housing,   wherein the lid is made of the same material as the material of the housing.

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