US2022113277A1PendingUtilityA1

Gas sensor

Assignee: NGK INSULATORS LTDPriority: Oct 12, 2020Filed: Oct 8, 2021Published: Apr 14, 2022
Est. expiryOct 12, 2040(~14.2 yrs left)· nominal 20-yr term from priority
Y02A50/20G01N 27/4077G01N 27/41G01N 33/0037G01N 27/4071G01N 27/409G01N 27/4073
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Claims

Abstract

A gas sensor includes: a laminate formed of a plurality of layers including at least one layer of a solid electrolyte; a reference gas chamber formed in the laminate and containing a reference gas; and a reference electrode partially exposed in the reference gas chamber. A portion which is not exposed in the reference gas chamber, of the reference electrode is sandwiched between, among the layers, a first layer and a second layer adjacent to the first layer. When an area of the portion sandwiched between the first layer and the second layer, of the reference electrode is defined as a first area, and an area of a portion exposed in the reference gas chamber, of the reference electrode is defined as a second area, a ratio of the first area to the second area is 0.3 or more.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A gas sensor comprising:
 a laminate comprising a plurality of layers including at least one layer made of a solid electrolyte;   a reference gas chamber which is formed in the laminate and in which a reference gas exists; and   a reference electrode partially exposed in the reference gas chamber, wherein   a portion which is not exposed in the reference gas chamber, of the reference electrode is sandwiched between, among the plurality of layers, a first layer and a second layer that is adjacent to the first layer, and   when an area of the portion which is sandwiched between the first layer and the second layer, of the reference electrode is defined as a first area, and an area of a portion which is exposed in the reference gas chamber, of the reference electrode is defined as a second area, a ratio of the first area to the second area is 0.3 or more.   
     
     
         2 . The gas sensor according to  claim 1 , wherein
 at least a part of the portion which is exposed in the reference gas chamber, of the reference electrode is provided in a recess formed in the first layer.   
     
     
         3 . The gas sensor according to  claim 1 , wherein
 the reference electrode includes a protruding portion protruding in contact with a side surface of the reference gas chamber.   
     
     
         4 . The gas sensor according to  claim 1 , wherein
 the first layer and the second layer are each made of a solid electrolyte.   
     
     
         5 . The gas sensor according to  claim 1 , wherein
 the first layer is made of a solid electrolyte, and   the second layer is made of an insulator.   
     
     
         6 . The gas sensor according to  claim 1 , wherein
 a planar shape of the reference electrode is rectangular, and   two or more sides of the reference electrode are sandwiched between the first layer and the second layer.   
     
     
         7 . The gas sensor according to  claim 6 , wherein
 three or more sides of the reference electrode are sandwiched between the first layer and the second layer.   
     
     
         8 . The gas sensor according to  claim 7 , wherein
 four sides of the reference electrode are sandwiched between the first layer and the second layer.

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