US2022097315A1PendingUtilityA1

Fiber management arrangement and method for additive manufacturing system

Assignee: Continuous Composites IncPriority: Sep 13, 2018Filed: Dec 8, 2021Published: Mar 31, 2022
Est. expirySep 13, 2038(~12.1 yrs left)· nominal 20-yr term from priority
B29C 70/545B29C 69/001B22F 12/38B22F 10/28B33Y 40/00B33Y 70/10B29C 64/118B29C 64/255B29K 2105/08B29C 64/314B29C 64/321B29C 64/209B29C 64/165B29C 70/38B33Y 10/00B29C 64/268B29C 64/393B33Y 50/02Y02P10/25C22C 49/14B33Y 30/00B29C 64/20B22F 10/10
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Claims

Abstract

A method is disclosed for fabricating an object. The method may include discharging a material through an outlet of a print head, and moving the print head during discharging to form the object with the material. The method may also include moving the outlet of the print head a distance away from the object to provide a clearance between the outlet and the object, moving a cutting mechanism through the clearance toward the material, and causing the cutting mechanism to sever the material at a distance away from the outlet of the print head.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A method of fabricating an object, the method comprising:
 discharging a material through an outlet of a print head;   moving the print head during discharging to form the object with the material;   moving the outlet of the print head a distance away from the object to provide a clearance between the outlet and the object;   moving a cutting mechanism through the clearance toward the material; and   causing the cutting mechanism to sever the material at a distance away from the outlet of the print head.   
     
     
         2 . The method of  claim 1 , wherein severing the material includes severing the material at a location outside of the print head. 
     
     
         3 . The method of  claim 1 , wherein severing the material further includes activating the cutting mechanism at least during a time at which the cutting mechanism is moved through the clearance. 
     
     
         4 . The method of  claim 3 , wherein activating the cutting mechanism includes causing an additional motion of the cutting mechanism that is different from the motion of the cutting mechanism through the clearance. 
     
     
         5 . The method of  claim 1 , wherein moving the outlet of the print head away from the object includes moving the outlet along a trajectory that is at an oblique angle relative to an axis of the material at an end of a path. 
     
     
         6 . The method of  claim 1 , wherein moving the outlet of the print head away from the object causes the material to be pulled out of the print head. 
     
     
         7 . A method of fabricating an object, the method comprising:
 discharging a material through an outlet of a print head;   moving the print head during discharging to form the object with the material;   moving the outlet of the print head a distance away from the object to provide a clearance between the outlet and the object;   moving a cutting mechanism through the clearance toward the material; and   causing the cutting mechanism to sever the material and leave a tail of the material extending out of the outlet.   
     
     
         8 . The method of  claim 7 , wherein severing the material includes severing the material at a location outside of the print head. 
     
     
         9 . The method of  claim 7 , wherein severing the material further includes activating the cutting mechanism at least during a time at which the cutting mechanism is moved through the clearance. 
     
     
         10 . The method of  claim 9 , wherein activating the cutting mechanism includes causing an additional motion of the cutting mechanism that is different from the motion of the cutting mechanism through the clearance. 
     
     
         11 . The method of  claim 7 , wherein moving the outlet of the print head away from the object includes moving the outlet along a trajectory that is at an oblique angle relative to an axis of the material at an end of a path. 
     
     
         12 . The method of  claim 7 , wherein moving the outlet of the print head away from the object causes the material to be pulled out of the print head. 
     
     
         13 . A method of fabricating an object, comprising:
 discharging a material through an outlet of a print head along a path;   moving the print head during discharging to form the object with the material; and   at an end of the path, moving the print head away from the object at an oblique angle relative to an axis of the material at the end of the path.   
     
     
         14 . The method of  claim 13 , further including severing the material after moving the print head away from the object at the oblique angle. 
     
     
         15 . The method of  claim 14 , wherein severing the material includes severing the material at a location outside of the print head and offset from an outlet of the print head. 
     
     
         16 . The method of  claim 14 , wherein:
 moving the print head away from the object provide clearance for a cutting mechanism; and   severing the material includes moving the cutting mechanism through the clearance.   
     
     
         17 . The method of  claim 13 , wherein moving the print head away from the object causes the material to be pulled out of the print head. 
     
     
         18 . The method of  claim 14 , wherein severing the material includes activating a cutting mechanism and moving the cutting mechanism toward the material. 
     
     
         19 . The method of  claim 18 , wherein activating the cutting mechanism includes causing an additional motion of the cutting mechanism that is different from the motion of the cutting mechanism toward the material. 
     
     
         20 . A system for additively manufacturing an object, the system comprising:
 a support;   a print head having an outlet configured to discharge a material and a cutting mechanism configured to sever the material, the print head being connected to and moved by the support; and   a controller in communication with the support and the print head, the controller being configured to:
 cause the support to move the print head during discharging along a path to form the object with the material; and 
 at an end of the path, causing the outlet of the print head to move away from the object at an oblique angle relative to an axis of the material at the end of the path.

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