US2021404390A1PendingUtilityA1

Geared gas turbine engine

Assignee: ROLLS ROYCE PLCPriority: Dec 5, 2019Filed: Apr 29, 2021Published: Dec 30, 2021
Est. expiryDec 5, 2039(~13.3 yrs left)· nominal 20-yr term from priority
Inventors:Mark Spruce
F02C 7/36B64D 27/10F02C 3/04F02K 3/06F05D 2260/40311F16H 1/28F16H 57/025F16H 57/08F16H 48/10F02C 3/107F16H 2057/02043F16H 1/32Y02T50/60
60
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Claims

Abstract

Gas turbine engine for aircraft includes: an engine core including a turbine, compressor, and core shaft connecting the turbine to the compressor; a fan located upstream of the core; a gearbox; and a gearbox support arranged to at least partially support the gearbox. A moment of inertia of the fan is greater than or equal to 7.40×10 7 kgm 2 . A radial bending stiffness to moment of inertia ratio of: the ⁢ ⁢ radial ⁢ ⁢ ⁢ bending ⁢ ⁢ stiffness ⁢ ⁢ of ⁢ ⁢ at ⁢ ⁢ least ⁢ ⁢ one ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ fan ⁢ ⁢ shaft ⁢ ⁢ at ⁢ ⁢ the ⁢ ⁢ output ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ gearbox ⁢ ⁢ and ⁢ ⁢ the ⁢ ⁢ gearbox ⁢ ⁢ support the ⁢ ⁢ moment ⁢ ⁢ of ⁢ ⁢ inertia ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ fan may be greater than or equal to 2.5×10 −2 Nkg −1 m −3 . A tilt stiffness to moment of inertia ratio of: the ⁢ ⁢ tilt ⁢ ⁢ stiffness ⁢ ⁢ of ⁢ ⁢ at ⁢ ⁢ least ⁢ ⁢ one ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ fan ⁢ ⁢ shaf ⁢ ⁢ at ⁢ ⁢ the ⁢ ⁢ output ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ gearbox ⁢ ⁢ and ⁢ ⁢ the ⁢ ⁢ gearbox ⁢ ⁢ support the ⁢ ⁢ moment ⁢ ⁢ of ⁢ ⁢ inertia ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ fan may be greater than or equal to 4.0×10 −4 Nrad −1 kg −1 m −1 .

Claims

exact text as granted — not AI-modified
1 . A gas turbine engine for an aircraft comprising:
 an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor;   a fan located upstream of the engine core, the fan comprising a plurality of fan blades;   a gearbox that is configured to receive an input from the core shaft, and output drive to a fan shaft via an output of the gearbox so as to drive the fan at a lower rotational speed than the core shaft, the gearbox being an epicyclic gearbox comprising a sun gear, a plurality of planet gears, a ring gear, and a planet carrier arranged to have the plurality of planet gears mounted thereon; and   a gearbox support arranged to at least partially support the gearbox within the engine,   wherein:
 a moment of inertia of the fan is in a range from 7.40×10 7  kgm 2  to 9.00×10 8  kgm 2 ; and 
 at least one radial bending stiffness to moment of inertia ratio selected from the group consisting of:
 a first ratio of: 
 
   
       
         
           
             
               
                 
                   
                     
                       
                         a radial bending stiffness of  
                       
                     
                   
                   
                     
                       
                         the fan shaft at the output of the gearbox 
                       
                     
                   
                 
                 
                   the moment of inertia of the fan 
                 
               
               , 
             
           
         
         
           
              and 
             a second ratio of: 
           
         
       
       
         
           
             
               
                 
                   a radial bending stiffness of the gearbox support 
                 
                 
                   the moment of inertia of the fan 
                 
               
               , 
             
           
         
       
       is in a range from 2.5×10 −2  Nkg −1 m −3  to 6.0 Nkg −1 m −3 . 
     
     
         2 . The gas turbine engine according to  claim 1 , wherein the at least one radial bending stiffness to moment of inertia ratio is in a range from 0.05 Nkg −1 m −3  to 3.0 Nkg −1 m −3 . 
     
     
         3 . The gas turbine engine according to  claim 1 , wherein:
 a) the first ratio of the radial bending stiffness of the fan shaft at the output of the gearbox to the moment of inertia of the fan is in a range from 0.05 Nkg −1 m −3  to 3.0 Nkg −1 m −3 ; and/or   b) the second ratio of the radial bending stiffness of the gearbox support to the moment of inertia of the fan is in a range from 3.0×10 −2  Nkg −1 m −3  to 4.0 Nkg −1 m −3 .   
     
     
         4 . The gas turbine engine according to  claim 1 , wherein:
 a) the radial bending stiffness of the fan shaft at the output of the gearbox is in a range from 3.7×10 7  N/m to 1.0×10 9  N/m; and/or   b) the radial bending stiffness of the gearbox support is in a range from 2.0×10 7  N/m to 3.0×10 8  N/m.   
     
     
         5 . The gas turbine engine according to  claim 1 , wherein:
 a) a diameter of the fan is in a range from 240 cm to 280 cm, and the at least one radial bending stiffness to moment of inertia ratio is in a range from 0.05 Nkg −1 m −3  to 4.0 Nkg −1 m −3 ; or   b) the diameter of the fan is in a range from 330 cm to 380 cm and the at least one radial bending stiffness to moment of inertia ratio is in a range from 0.025 Nkg −1 m −3  to 2.0 Nkg −1 m −3 .   
     
     
         6 . The gas turbine engine according to  claim 1 , wherein at least one product selected from the group consisting of:
 a first product of:
   (the radial bending stiffness of the fan shaft at the ouput of the gearbox)×(the moment of inertia of the fan), and
 
   a second product of:
   (the radial bending stiffness of the gearbox support)×(the moment of inertia of the fan) is in a range from 2.0×10 14  Nkgm to 1.4×10 18  Nkgm.
 
   
     
     
         7 . The gas turbine engine according to  claim 1 , wherein at least one tilt stiffness to moment of inertia ratio selected from the group consisting of:
 a first tilt stiffness ratio of:   
       
         
           
             
               
                 
                   a tilt stiffness of the fan shaft at the output of the gearbox 
                 
                 
                   the moment of inertia of the fan 
                 
               
               , 
             
           
         
       
       and
 a second tilt stiffness ratio of: 
 
       
         
           
             
               
                 a tilt stiffness of the gearbox support 
               
               
                 the moment of inertia of the fan 
               
             
           
         
         is in a range from 4.0×10 −4  Nrad −1 kg −1 m −1  to 2.7×10 −1  Nrad −1 kg −1 m −1 . 
       
     
     
         8 . A gas turbine engine for an aircraft comprising:
 an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor;   a fan located upstream of the engine core, the fan comprising a plurality of fan blades;   a gearbox that is configured to receive an input from the core shaft, and output drive to a fan shaft via an output of the gearbox so as to drive the fan at a lower rotational speed than the core shaft, the gearbox being an epicyclic gearbox comprising a sun gear, a plurality of planet gears, a ring gear, and a planet carrier arranged to have the plurality of planet gears mounted thereon; and   a gearbox support arranged to at least partially support the gearbox within the engine,   wherein:
 a moment of inertia of the fan is in a range from 7.40×10 7  kgm 2  to 9.00×10 8  kgm 2 ; and 
 at least one tilt stiffness to moment of inertia ratio selected from the group consisting of:
 a first ratio of: 
 
   
       
         
           
             
               
                 
                   a tilt stiffness of the fan shaft at the output of the gearbox 
                 
                 
                   the moment of inertia of the fan 
                 
               
               , 
             
           
         
         
           
              and 
             a second ratio of: 
           
         
       
       
         
           
             
               
                 a tilt stiffness of the gearbox support 
               
               
                 the moment of inertia of the fan 
               
             
           
         
       
       is in a range from 4.0×10 −1  Nrad −1 kg −1 m −1  to 2.7×10 −1  Nrad −1 kg −1 m −1 . 
     
     
         9 . The gas turbine engine according to  claim 8 , wherein the at least one tilt stiffness to moment of inertia ratio is in a range from 1.0×10 −3  Nrad −1 kg −1 m −1  to 0.1 Nrad −1 kg −1 m −1 . 
     
     
         10 . The gas turbine engine according to  claim 8 , wherein:
 a) the first ratio of the tilt stiffness of the fan shaft at the output of the gearbox to the moment of inertia of the fan is in a range from 1.0×10 −3  Nrad −1 kg −1 m −1  to 0.1 Nrad −1 kg −1 m −1 ; and/or   b) the second ratio of the tilt stiffness of the gearbox support to the moment of inertia of the fan is in a range from 1.0×10 −3  Nrad −1 kg −1 m −1  to 7.0×10 −2  Nrad −1 kg −1 m −1 .   
     
     
         11 . The gas turbine engine according to  claim 8 :
 a) the tilt stiffness of the fan shaft at the output of the gearbox is in a range from 7.00×10 4  Nm/rad to 7.00×10 7  Nm/rad; and/or   b) the tilt stiffness of the gearbox support is in a range from 1.2×10 5  Nm/rad to 2.1×10 7  Nm/rad.   
     
     
         12 . The gas turbine engine according to  claim 8 , wherein at least one radial bending stiffness to moment of inertia ratio selected from the group consisting of:
 a first ratio of:   
       
         
           
             
               
                 
                   
                     
                       
                         a radial bending stiffness of  
                       
                     
                   
                   
                     
                       
                         the fan shaft at the output of the gearbox 
                       
                     
                   
                 
                 
                   the moment of inertia of the fan 
                 
               
               , 
             
           
         
       
       and
 a second ratio of: 
 
       
         
           
             
               
                 
                   a radial bending stiffness of the gearbox support 
                 
                 
                   the moment of inertia of the fan 
                 
               
               , 
             
           
         
         is in range from 2.5×10 −2  Nkg −1 m −3  to 6.0 Nkg −1 m −3 . 
       
     
     
         13 . The gas turbine engine according to  claim 8 , wherein:
 a) a diameter of the fan is in a range from 240 cm to 28 cm, and the at least one tilt stiffness to moment of inertia ratio is in a range from 1.0×10 −3  Nrad −1 kg −1 m −1  to 1.45×10 −2  Nrad −1 kg −1 m −1 ; or   a) the diameter of the fan is in a range from 330 cm to 380 cm, and the at least one tilt stiffness to moment of inertia ratio is in a range from 4.0×10 −4  Nrad −1 kg −1 m −1  to 3.0×10 −2  Nrad −1 kg −1 m −1 .   
     
     
         14 . The gas turbine engine according to  claim 8 , wherein at least one product selected from the group consisting of:
 a first product of:
   (the tilt stiffness of the fan shaft at the output of the gearbox)×(the moment of inertia of the fan), and
 
   a second product of:
   (the tilt stiffness of the gearbox support)×(the moment of inertia of the fan)
 
   
       is in a range from 3.0×10 12  Nm 3  rad −1  kg to 6.0×10 16  Nm 3  rad −1  kg. 
     
     
         15 . The gas turbine engine according to  claim 1 , wherein the moment of inertia of the fan is in a range from 8.3×10 7  kgm 2  to 6.5×10 8  kgm 2 . 
     
     
         16 . The gas turbine engine according to  claim 1 , wherein either:
 a) the plurality of fan blades are formed from a metallic material; or   b) the plurality of fan blades are formed at least partly from an organic matrix composite.   
     
     
         17 . The gas turbine engine according to  claim 1 , wherein:
 the fan shaft connects the output of the gearbox to the fan;   a gearbox output position is defined as a point of connection between the fan shaft and the gearbox;   the fan has an axial centreline;   a fan-gearbox axial distance is defined as an axial distance between an axial position of the gearbox output position and the axial centreline of the fan; and   the fan-gearbox axial distance multiplied by the moment of inertia of the fan is in a range from 1.9×10 7  kgm 3  to 6.2×10 8  kgm 3 .   
     
     
         18 . The gas turbine engine according to  claim 1 , wherein:
 i) the gearbox has a gear ratio of 3.2 to 4.5; and/or   ii) the gas turbine engine is configured to have a specific thrust from 70 to 90 NKg −1 ; and/or   iii) the gas turbine engine is configured to have a bypass ratio at cruise conditions of 12.5 to 18; and/or   iv) the fan has a fan diameter greater than 240 cm and less than or equal to 380 cm.   
     
     
         19 . A method of operating a gas turbine engine for an aircraft, the gas turbine engine comprising:
 an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor;   a fan located upstream of the engine core, the fan comprising a plurality of fan blades, the fan having a moment of inertia in a range from 7.40×10 7  kgm 2  to 9.00×10 8  kgm 2 ;   a gearbox that is configured to receive an input from the core shaft, and output drive to a fan shaft via an output of the gearbox so as to drive the fan at a lower rotational speed than the core shaft, the gearbox being an epicyclic gearbox comprising a sun gear, a plurality of planet gears, a ring gear, and a planet carrier arranged to have the plurality of planet gears mounted thereon; and   a gearbox support arranged to at least partially support the gearbox within the engine,   wherein:
 a) at least one radial bending stiffness to moment of inertia ratio selected from the group consisting of:
 i) a first ratio of: 
 
   
       
         
           
             
               
                 
                   
                     
                       
                         a radial bending stiffness of  
                       
                     
                   
                   
                     
                       
                         the fan shaft at the output of the gearbox 
                       
                     
                   
                 
                 
                   the moment of inertia of the fan 
                 
               
               , 
             
           
         
         
           
              and 
             ii) a second ratio of: 
           
         
       
       
         
           
             
               
                 
                   a radial bending stiffness of the gearbox support 
                 
                 
                   the moment of inertia of the fan 
                 
               
               , 
             
           
         
         is in a range from 2.5×10 −2  Nkg −1 m −3  to 6.0 Nkg −1 m −3 ; and/or
 b) at least one tilt stiffness to moment of inertia ratio selected from the group consisting of:
 i) a first ratio of: 
 
 
       
       
         
           
             
               
                 
                   a tilt stiffness of the fan shaft at the output of the gearbox 
                 
                 
                   the moment of inertia of the fan 
                 
               
               , 
             
           
         
         
           
              and 
             ii) a second ratio of: 
           
         
       
       
         
           
             
               
                 a tilt stiffness of the gearbox support 
               
               
                 the moment of inertia of the fan 
               
             
           
         
         is in a range from 4.0×10 −4  Nrad −1 kg −1 m −1  to 2.7×10 −1  Nrad −1 kg −1 m −1 , 
         the method comprising operating the gas turbine engine to provide propulsion for the aircraft under cruise conditions. 
       
     
     
         20 . The method of  claim 19 , further comprising driving the gearbox with an input torque:
 i) in a range from 10,000 Nm to 50,000 Nm at cruise; and/or   ii) in a range from 28,000 Nm to 135,000 Nm at max-take off conditions.

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