US2021398819A1PendingUtilityA1
Etching method
Est. expiryFeb 18, 2039(~12.6 yrs left)· nominal 20-yr term from priority
H10P 50/283H10P 50/267H10P 50/242H10P 50/73H10P 50/268H01J 37/32082H01J 37/32724H01J 37/32522C23F 4/00H01L 21/3065H01L 21/32136H01L 21/32137H01L 21/31144H01L 21/31116H01J 37/32449H01J 37/32174H10P 72/0436H10P 72/0434H10P 72/0421
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Claims
Abstract
An etching method includes: providing a substrate including a silicon oxide film on a stage; controlling a surface temperature of the substrate to be −70° C. or lower; and etching the silicon oxide film with plasma generated by supplying a radio-frequency power to a gas containing fluorine and hydrogen, after the controlling the surface temperature of the substrate; and increasing the surface temperature of the substrate to volatilize a by-product generated by the etching.
Claims
exact text as granted — not AI-modifiedWhat is claimed is:
1 . A method of etching comprising:
providing, on a stage, a substrate having a silicon-containing film including a silicon oxide film and a carbon containing mask disposed on the silicon-containing film; cooling the stage to be 0° C. or lower; etching the silicon-containing film with a plasma generated from a gas containing a hydrogen fluoride (HF) gas and at least one selected from the group consisting of a fluorocarbon gas and a hydrofluorocarbon gas using a first radio-frequency power (HF power); and increasing a surface temperature of the substrate such that a by-product generated by the etching is volatilized, wherein the increasing of the surface temperature of the substrate is performed while the etching of the silicon-containing film is being performed with the plasma.
2 . The method of claim 1 , wherein the fluorocarbon gas is at least one selected from the group consisting of CF 4 , C 2 F 6 , C 4 F 6 and C 4 F 8 .
3 . The method of claim 1 , wherein the carbon containing mask includes amorphous carbon.
4 . The method of claim 1 , wherein an ending temperature of the etching the silicon-containing film is higher by 30° C. or more than a starting temperature of the etching the silicon-containing film.
5 . The method of claim 1 , wherein the etching further includes drawing ions in the plasma into the substrate by supplying a second radio-frequency power (LF power) having a frequency lower than a frequency of the first radio-frequency power, and
each of the LF power and the HF power is a pulse wave.
6 . The method of claim 1 , wherein the silicon containing film further includes a silicon nitride film (SiN), and
the silicon oxide film (SiOx) and the silicon nitride film (SiN) are alternately stacked on the substrate.
7 . A method of etching comprising:
providing, on a stage, a substrate having a silicon-containing film including a silicon oxide film and a mask disposed on the silicon-containing film; after the providing, cooling the stage to be 0° C. or lower; after the cooling of the stage, etching the silicon-containing film with a plasma generated from a hydrogen containing gas and a fluoride containing gas and at least one selected from the group consisting of a fluorocarbon gas and a hydrofluorocarbon gas using a first radio-frequency power (HF power); and increasing a surface temperature of the substrate such that a by-product generated by the etching is volatilized, wherein the increasing of the surface temperature of the substrate is performed while the etching of the silicon-containing film is being performed with the plasma.
8 . The method of claim 7 , wherein an ending temperature of the etching the silicon-containing film is higher by 30° C. or more than a starting temperature of the etching the silicon-containing film.
9 . The method of claim 7 , wherein the mask includes metal or carbon.
10 . The method of claim 8 , wherein the metal is tungsten (W), titanium (Ti), molybdenum (Mo), ruthenium (Ru), Hafnium (Hf), or aluminum (Al).
11 . The method of claim 7 , wherein a pressure in a space between a back surface of the substrate and a surface of the stage is set to 10 Torr to 200 Torr.
12 . The method of claim 7 , wherein the increasing of the temperature of the substrate is performed by at least one of:
adjusting a pressure in a space between a back surface of the substrate and a surface of the stage, adjusting a second radio-frequency power (LF power) having a frequency lower than a frequency of the first radio-frequency power supplied to draw ions in the plasma into the substrate, adjusting a duty ratio of the LF power, adjusting a temperature of a heat exchange medium flown to the stage, and irradiating a heat source such as radiation, microwave, UV light, infrared light, visible light or laser.
13 . The method of claim 7 , wherein the surface temperature of the substrate increases as an aspect ratio of a recess formed by the etching increases.
14 . The method of claim 7 , wherein the etching further includes supplying a second radio-frequency power (LF power) having a frequency lower than a frequency of the first radio-frequency power of 10 kW or more.
15 . The method of claim 14 , wherein the second radio-frequency power (LF power) is a pulse wave having a predetermined duty ratio.
16 . The method of claim 15 , wherein the duty ratio is changed while the etching is being performed.
17 . The method of claim 7 , wherein the silicon-containing film is used for a high aspect etching with a high aspect ratio of 30 or more for a 3D-NAND or DRAM.
18 . The method of claim 8 , wherein
the mask includes metal or carbon, a pressure in a space between a back surface of the substrate and a surface of the stage is set to 10 Torr to 200 Torr, the etching further includes supplying a second radio-frequency power (LF power) having a frequency lower than frequency of the first radio-frequency power of 10 kW or more, and the second radio-frequency power (LF power) is a pulse wave having a predetermined duty ratio.
19 . An etching apparatus comprising:
a processing chamber including a stage on which a substrate is placed, a radio-frequency power source configured to supply a radio-frequency power into the processing chamber to generate plasma in the processing chamber; a heat source configured to adjust a surface temperature of the substrate; and a controller configured to control an overall operation of the etching apparatus, wherein the controller is programed to:
provide the substrate on the stage, the substrate having a silicon-containing film including a silicon oxide film and a mask disposed on the silicon-containing film,
after the substrate is provided on the stage, cool the stage to be 0° C. or lower,
after the stage is cooled, etch the silicon-containing film with a plasma generated from a hydrogen containing gas and a fluoride containing gas and at least one selected from the group consisting of a fluorocarbon gas and a hydrofluorocarbon gas using the radio-frequency power source; and
increase a surface temperature of the substrate using the heat source such that a by-product generated by the etching is volatilized,
wherein the surface temperature of the substrate is increased while the silicon-containing film is being etched with the plasma.Join the waitlist — get patent alerts
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