Instant hot water drinks

Abstract

A product having an internal substance protected by a rugged exterior shell is disclosed. The internal substance is reactive with the exterior shell but is separated therefrom by a coating on an interior surface of the external shell so that the product can be stored for a long period of time without the internal substance reacting with the exterior shell. The coating is meltable so that, when desired, the product may be heated (e.g. immersed in hot water or exposed to heat) in order to melt the coating so that the internal substance can react with the external shell so that the internal substance can excrete out of the exterior shell.

1 . A food grade casing dissolvable in water, the capsule comprising:
 a food grade exterior layer fabricated from a water dissolvable material;   a food grade inner protective layer disposed on an interior surface of the food grade exterior layer, the inner protective layer being inert to a substance disposed within the food grade exterior layer;   a consumable substance disposed within the food grade exterior layer and separated from the food grade exterior layer by the food grade inner protective layer;   wherein disposing the capsule within water dissolves the food grade exterior layer and the food grade inner protective layer to release the consumable substance into the water.   
     
     
         2 . The casing of  claim 1  wherein the consumable substance is a solid or liquid. 
     
     
         3 . The casing of  claim 1  wherein the consumable substance is a water based substance and mixes homogenously with the water. 
     
     
         4 . The casing of  claim 1  wherein a thickness of a wall of the food grade exterior layer is between about 0.2 mm and about 3 mm, and a thickness of the food grade inner protective layer is between about 0.05 mm and about 2 mm. 
     
     
         5 . The casing of  claim 1  wherein the food grade inner protective layer is polyvinyl alcohol. 
     
     
         6 . The casing of  claim 1  wherein food grade exterior layer is sufficiently rugged for transportation of the capsule over trucks, trains and planes. 
     
     
         7 . The casing of  claim 1  wherein the consumable substance is coffee extract, tea extract, food flavoring, protein powder, nutritional supplement or combinations thereof. 
     
     
         8 . A method of producing casing which is dissolvable in water, the method comprising the steps of:
 forming a ribbon for forming a food grade exterior layer, the ribbon defining an interior surface and an exterior surface;   forming a food grade inner protective layer on the interior surfaces of the ribbon;   guiding the ribbon with a die;   after forming the food grade inner protective layer on the interior surfaces of the ribbon, disposing a consumable substance on an interior surface of the ribbon, the consumable substance being separated from the ribbon with the food grade inner protective layer;   forming a plurality of casings with the die to encapsulate the consumable substance within the casing.   
     
     
         9 . The method of  claim 8  wherein the consumable substance is a solid. 
     
     
         10 . The method of  claim 8  wherein the step of forming the food grade inner protective layer is accomplished by spraying a food grade paraffin in liquid form on the interior surface of the ribbon. 
     
     
         11 . The method of  claim 8  wherein step of forming the ribbon comprises the step of forming the ribbon to be between about 0.2 mm and about 3 mm. 
     
     
         12 . The method of  claim 8  wherein the step of disposing the consumable substance includes the step of injecting a material having a viscosity between about 5,000 cP and about 10,000 cP.