US2021221044A1PendingUtilityA1

Adaption of magnetic particles within a resin substrate of a textile article

Assignee: SUN CONRADPriority: Aug 12, 2016Filed: Apr 9, 2021Published: Jul 22, 2021
Est. expiryAug 12, 2036(~10 yrs left)· nominal 20-yr term from priority
Inventors:Conrad Sun
B32B 3/30B32B 25/08B32B 3/26B32B 2262/062B32B 15/08B32B 15/04B32B 2262/08B32B 2260/021B32B 2307/72B32B 27/14B32B 27/12B32B 2262/0261B32B 2437/00B29K 2995/0008B32B 15/082B32B 15/18B32B 2307/20B32B 2260/046B32B 5/16B32B 2601/00B32B 27/08B32B 2262/065A46B 9/02B29C 59/16B32B 2307/546B32B 3/00B32B 2262/0276B32B 2264/105B32B 27/30B29K 2509/00B29K 2311/14A46B 9/00B32B 2260/025B32B 2260/048
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Claims

Abstract

The present disclosure describes techniques for fabricating a textile article that incorporates bristle-like filaments protruding away from a surface plane of the textile article. The techniques describe a fabrication surface, one or more magnets positioned on the fabrication surface, an intermediary layer that overlays the one or more magnets, and a wet laminate includes a resin substrate with magnetic particles. The presence of the magnetic particles may cause the resin substrate to form bristle-like filaments in areas that the resin substrate overlays the one or more magnets.

Claims

exact text as granted — not AI-modified
What is claimed: 
     
         1 . An assembly for fabricating a textile article that incorporates bristle-like filaments protruding away from a surface plane of the textile article, the assembly comprising:
 a fabrication surface;   one or more magnets positioned on the fabrication surface;   an intermediary layer that overlays an exposed surface of the one or more magnets; and   a wet laminate that overlays the intermediary layer, the wet laminate comprising a reinforcement fiber matrix that is saturated within a resin substrate, the resin substrate including a portion of magnetic particles.   
     
     
         2 . The assembly of  claim 1 , wherein the wet laminate further includes a portion of polymer solution. 
     
     
         3 . The assembly of  claim 1 , further comprising:
 an arrangement of the one or more magnets that is based at least in part on a design or contour that is intended to be imprinted on the wet laminate as the bristle-like filaments.   
     
     
         4 . The assembly of  claim 1 , wherein an overlay of the wet laminate onto the intermediate layer causes the resin substrate to form the bristle-like filaments in areas that overlay the one or more magnets. 
     
     
         5 . The assembly of  claim 1 , wherein individual ones of the one or more magnets have different magnetic strengths that correspond to different desired heights of the bristle-like filaments. 
     
     
         6 . The assembly of  claim 1 , wherein, the one or more magnets comprises at least one of iron magnets, neodymium magnets, boron magnets, or electro-magnets. 
     
     
         7 . The assembly of  claim 1 , wherein the resin substrate is a first resin substrate, and
 wherein the wet laminate further comprises of a first region and a second region, the first region including the first resin substrate, and the second region including a second resin substrate that does not include the portion of magnetic particles.   
     
     
         8 . The assembly of  claim 7 , wherein a shape and contour of the first region is based at least in part on a design or contour that is intended to be imprinted on the wet laminate as bristle-like filaments protruding away from a surface plane of the wet laminate. 
     
     
         9 . The assembly of  claim 1 , wherein the one or more magnets correspond to one or more electro-magnets, and further comprising:
 a controller that is associated with the one or more electro-magnets, wherein the controller is configured to adjust an electric current that controls a magnetic strength of the one or more electro-magnets, and   wherein a height of the bristle-like filaments is based at least in part on the electric current.   
     
     
         10 . The assembly of  claim 1 , wherein the resin substrate further comprises a portion of color pigment that is intended to modify an original color pigment of the resin substrate. 
     
     
         11 . The assembly of  claim 1 , wherein the resin substrate further comprises a portion of thinning fluid or cure retarder that is intended to modify an original viscosity of the resin substrate or an original adhesive property of the reinforcement fiber matrix and the resin substrate. 
     
     
         12 . The assembly of  claim 1 , wherein, the intermediary layer is fabricated from a material that is non-magnetic and non-adhesive relative to the wet laminate. 
     
     
         13 . A fabrication assembly, comprising:
 a controller that is electrically coupled to one or more electro-magnets, the controller configured to deliver an adjustable electrical current to the one or more electro-magnets;   a first surface;   the one or more electro-magnets positioned on the first surface;   an intermediary layer that overlays the one or more electro-magnets; and   a wet laminate that overlays the intermediary layer, the wet laminate comprising a reinforcement fiber matrix that is saturated with a resin substrate, the resin substrate including a portion of magnetic particles.   
     
     
         14 . The fabrication assembly of  claim 13 , wherein the adjustable electrical current that is transmitted to the one or more electro-magnets is configured to control a magnetic strength of the one or more electro-magnets, and
 wherein, an overlay of the wet laminate onto the intermediary layer causes the resin substrate to form bristle-like filaments in areas that overlay the one or more electro-magnets.   
     
     
         15 . The fabrication assembly of  claim 14 , wherein a height of the bristle-like filaments is based at least in part on the adjustable electrical current. 
     
     
         16 . The fabrication assembly of  claim 13 , further comprising:
 an arrangement of the one or more electro-magnets that is based at least in part on a design or contour that is intended to be imprinted on the wet laminate as bristle-like filaments.   
     
     
         17 . The fabrication assembly of  claim 13 , wherein the resin substrate is a first resin substrate, and
 wherein the wet laminate further comprises a first region and a second region, the first region including the first resin substrate, and the second region including a second resin substrate that does not include the portion of magnetic particles.   
     
     
         18 . A fabrication method of a textile article that incorporates bristle-like filaments protruding away from a surface plan of the textile article, the method comprising:
 positioning one or more magnets on a fabrication surface;   overlaying an intermediary layer over a first exposed surface of the one or more magnets; and   overlaying a wet laminate over a second exposed surface of the intermediary layer, the wet laminate comprising a reinforcement fiber matric that is saturated with a resin substrate, the resin substrate including a portion of magnetic particles that cause the resin substrate to form bristle-like filaments in areas that the resin substrate overlays the one or more magnets.   
     
     
         19 . The fabrication method of  claim 18 , wherein the one or more magnets comprise individual magnets that have individual magnetic strengths, the individual magnetic strengths comprising at least two magnetic strengths, and
 wherein a height of the bristle-like filaments is based at least in part on the individual magnetic strengths of the individual magnets.   
     
     
         20 . The fabrication method of  claim 18 , further comprising:
 arranging the one or more magnets on the fabrication surface in a layout that is based at least in part on a design or contour that is intended to be imprinted on the wet laminate as the bristle-like filaments.

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