Fillable, Stay-In Place Footer, Wall and Roof Forms with a Quick Fastening System that is an insertable or snap Together and has One Pour Footer to Eave and/or Ridge Capabilities

Abstract

A system for fabricating fillable, Stay-In Place footer, wall and roof forms with a quick fastening system that is an insertable or snap together and has a one pour footer to eave and/or ridge capability. The system includes a three-dimensionally produced form, inserts to accept rebar, reinforcement wire, and insulation, and can be filled with various cementitious materials with reinforcing materials and aggregates. Options to mold in electrical and plumbing races, window and door openings and frames, and to provide designs and finished surfaces round out the versatility of this building system.

1 . A fillable, Stay-In-Place footer and wall system with an insertable mating connection ( 34 ) comprised of
 (a) a series of form sections whereby each form section has an interior cavity and an exterior surface, whereby the form sections is manufactured by a three-dimensional printing machine and consists of a durable material, whereby each of the form sections consists of a widened base at a lower end and a wall section located above the widened base, and whereby each form section has a male end and an opposite female end wherein the male end of a first form section is inserted into the female end of a second section and so on for the series so that the each contiguous male and female insertion creates a secured junction between contiguous form sections and wherein the contiguous form sections create a continuous interior cavity between the said form sections   (b) a left turn and a right turn component for the footer and wall system with an insertable mating connection;   (c) a cementitious material placed into the interior cavity of the form sections by a one-pour method of placing the cementitious material   
       wherein the wall system can be made in various universal lengths and widths to create a building structure. 
     
     
         2 . The fillable, Stay-In-Place footer and wall system with an insertable mating connection in  claim 1  further comprised with a fastening clip for insulation and at least one insulation panels placed in the interior cavity of each of the wall form sections. 
     
     
         3 . The fillable, Stay-In-Place footer and wall system with an insertable mating connection in  claim 1  further comprised with a molded-in base plenum/skeleton to hold rebar and wire mesh, and the rebar and wire mesh
 wherein the rebar and wire mesh combination with the cementitious material strengthens the wall system. 
 
     
     
         4 . The fillable, Stay-In-Place footer and wall system with an insertable mating connection in  claim 1  further comprised with a feature that is selected from the group consisting of window and door openings, a molded in electrical chase, a molded in plumbing chases, an anchor tab, a roof tab, interior molded wall designs, and exterior molded wall designs. 
     
     
         5 . The fillable, Stay-In-Place footer and wall system with an insertable mating connection in  claim 1  wherein the durable material that the wall form is 3-D manufactured from is selected from the group consisting of Acrylonitrile Styrene (ASA); Acrylonitrile Butadiene Styrene (ABS) Plastic; polycarbonate—Acrylonitrile Butadiene Styrene (PC-ABS); polylactic acid (PLA); Polyamide (PA-nylon), Glass Filled Polyamide; Stereo-lithography epoxy resins; Titanium; Steel; Photopolymers; and Polycarbonate. 
     
     
         6 . The fillable, Stay-In-Place footer and wall system with an insertable mating connection in  claim 5  wherein the durable material has a further antimicrobial plastic additive to resist viral and bacterial toxicities. 
     
     
         7 . The fillable, Stay-In-Place footer and wall system with an insertable mating connection in  claim 1  wherein the cementitious material that is placed in the interior cavity is a concrete mix that has aggregates selected from the group consisting of sand, pumice, pea-gravel, metal strands, fiberglass strands, foam insulation, stone, rock, carbon wire, fiberglass, nylons, synthetic products, and composite materials. 
     
     
         8 . A fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly ( 30 ) comprised of:
 (a) a series of form sections whereby each form section has an interior cavity and an exterior surface, whereby the form sections is manufactured by a three-dimensional printing machine and consists of a durable material, whereby each of the form sections consists of a widened base at a lower end and a wall section located above the widened base, and whereby each contiguous form section has two female receiving ends wherein a POP/snap-together connector ( 40 ) is inserted into the contiguous female end of a first form section and then the POP/snap-together connector ( 40 ) is inserted into a contiguous second form section and so on for the series so that the pair of contiguous female receiving ends and the Pop/snap together connector create a secured junction between contiguous form sections and wherein the contiguous form sections create a continuous interior cavity between the said form sections;   (b) a set of corners ( 48 );   (c) a cementitious material placed into the interior cavity of the form sections by a one-pour method of placing the cementitious material   
       wherein the wall system can be made in various universal lengths and widths to create a building structure. 
     
     
         9 . The fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly in  claim 8  further comprised with a fastening clip for insulation and at least one insulation panels placed in the interior cavity of each of the wall form sections. 
     
     
         10 . The fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly in  claim 8  further comprised with a molded-in base plenum/skeleton to hold rebar and wire mesh, and the rebar and wire mesh
 wherein the rebar and wire mesh combination with the cementitious material strengthens the wall system. 
 
     
     
         11 . The fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly in  claim 8  further comprised with a feature that is selected from the group consisting of window and door openings, a molded in electrical chase, a molded in plumbing chases, an anchor tab, a roof tab, interior molded wall designs, and exterior molded wall designs. 
     
     
         12 . The fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly in  claim 8  wherein the durable material that the wall form is 3-D manufactured from is selected from the group consisting of Acrylonitrile Styrene (ASA); Acrylonitrile Butadiene Styrene (ABS) Plastic; polycarbonate-Acrylonitrile Butadiene Styrene (PC-ABS); polylactic acid (PLA); Polyamide (PA-nylon), Glass Filled Polyamide; Stereo-lithography epoxy resins; Titanium; Steel; Photopolymers; and Polycarbonate. 
     
     
         13 . The fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly in  claim 12  wherein the durable material has a further antimicrobial plastic additive to resist viral and bacterial toxicities. 
     
     
         14 . The fillable, Stay-In-Place footer and wall system with a POP/snap Together Assembly in  claim 8  wherein the cementitious material that is placed in the interior cavity is a concrete mix that has aggregates selected from the group consisting of sand, pumice, pea-gravel, metal strands, fiberglass strands, foam insulation, stone, rock, carbon wire, fiberglass, nylons, synthetic products, and composite materials. 
     
     
         15 . A universal one-pour wall system ( 70 ) comprised of
 (a) a series of form sections with a first and a second end whereby each end of each form section is placed contiguous to the end of the next form section creating a joint between each contiguous form section, the form sections being manufactured by a three-dimensional printing machine and consisting of a durable material and whereby each of the form sections consists of a widened base at a lower end and a wall section located above the widened base and whereby each form section has an interior cavity and an exterior surface;   (b) a series of slat connectors placed on the exterior surface of the form sections at the joint between each contiguous form section;   (c) a means to secure each of the slat connectors to the exterior surface of the form sections at the respective joint; and   (d) a cementitious material placed into the interior cavity of the form sections by a one-por method of placing the cementitious material   
       wherein the wall system can be made in various universal lengths and widths to create a building structure. 
     
     
         16 . The universal one-pour wall system in  claim 15  further comprised with a molded-in base plenum/skeleton to hold rebar and wire mesh, and the rebar and wire mesh
 wherein the rebar and wire mesh combination with the cementitious material strengthens the wall system. 
 
     
     
         17 . The universal one-pour wall system in  claim 15  further comprised with a feature that is selected from the group consisting of window and door openings, a molded in electrical chase, a molded in plumbing chases, an anchor tab, a roof tab, interior molded wall designs, and exterior molded wall designs. 
     
     
         18 . The universal one-pour wall system in  claim 15  wherein the durable material that the wall form is 3-D manufactured from is selected from the group consisting of Acrylonitrile Styrene (ASA); Acrylonitrile Butadiene Styrene (ABS) Plastic; polycarbonate-Acrylonitrile Butadiene Styrene (PC-ABS); polylactic acid (PLA); Polyamide (PA-nylon), Glass Filled Polyamide; Stereo-lithography epoxy resins; Titanium; Steel; Photopolymers; and Polycarbonate. 
     
     
         19 . The universal one-pour wall system in  claim 18  wherein the durable material has a further antimicrobial plastic additive to resist viral and bacterial toxicities. 
     
     
         20 . The universal one-pour wall system in  claim 1  wherein the cementitious material that is placed in the interior cavity is a concrete mix that has aggregates selected from the group consisting of sand, pumice, pea-gravel, metal strands, fiberglass strands, foam insulation, stone, rock, carbon wire, fiberglass, nylons, synthetic products, and composite materials.