US2021124256A1PendingUtilityA1

Extreme Ultraviolet Mask Blank With Alloy Absorber And Method Of Manufacture

Assignee: APPLIED MATERIALS INCPriority: Jul 27, 2016Filed: Dec 24, 2020Published: Apr 29, 2021
Est. expiryJul 27, 2036(~10 yrs left)· nominal 20-yr term from priority
Inventors:Vibhu Jindal
G03F 1/24G03F 1/60G03F 1/54G03F 1/52G03F 1/58
71
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Claims

Abstract

Extreme ultraviolet (EUV) mask blanks, methods for their manufacture and production systems therefor are disclosed. The EUV mask blanks comprise a an absorber layer on the capping layer, the absorber layer made from an alloy of at least two absorber materials.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . An extreme ultraviolet (EUV) mask blank comprising:
 a substrate;   a multilayer stack of reflective layers on the substrate, the multilayer stack of reflective layers including a plurality of reflective layers including reflective layer pairs;   a capping layer on the multilayer stack of reflecting layers; and   an absorber layer comprising an alloy selected from the group consisting of zinc-telluride-antimony, zinc-telluride-tantalum, zinc-telluride-tantalum-nitride, zinc-telluride-tantalum-nitride-oxide, zinc-telluride-chromium, zinc-telluride-chromium-nitride, zinc-telluride-tantalum-borate, antimony-tantalum, antimony-tantalum-nitride, antimony-tantalum-nitride-oxide, antimony-chromium, antimony-chromium-nitride, antimony-tantalum-borate (TaBO 4 ), tantalum-chromium (TaCr), tantalum-chromium-nitride (TaCrN), tin-zinc-telluride; tin-antimony, tin-tantalum, tin-tantalum-nitride, tin-tantalum-nitride-oxide, tin-chromium, tin-chromium-nitride, tin-tantalum-borate, tellurium-tin, tellurium-antimony, tellurium-tantalum, tellurium-tantalum-nitride, tellurium-tantalum-nitride-oxide, tellurium-chromium, tellurium-chromium-nitride, and tellurium-tantalum-borate.   
     
     
         2 . The extreme ultraviolet (EUV) mask blank of  claim 1 , wherein the absorber layer is made from an alloy selected from the group consisting of zinc-telluride-antimony, zinc-telluride-tantalum, zinc-telluride-tantalum-nitride, zinc-telluride-tantalum-nitride-oxide, zinc-telluride-chromium, and zinc-telluride-chromium-nitride, zinc-telluride-tantalum-borate. 
     
     
         3 . The extreme ultraviolet (EUV) mask blank of  claim 1 , wherein the absorber layer is made from an alloy of at least two absorber materials selected from the group consisting of antimony-tantalum, antimony-tantalum-nitride, antimony-tantalum-nitride-oxide, antimony-chromium, antimony-chromium-nitride, and antimony-tantalum-borate (TaBO 4 ). 
     
     
         4 . The extreme ultraviolet (EUV) mask blank of  claim 1 , wherein the absorber layer comprises an alloy selected from the group consisting of tantalum-chromium (TaCr) and tantalum-chromium-nitride (TaCrN). 
     
     
         5 . The extreme ultraviolet (EUV) mask blank of  claim 1 , wherein the absorber layer comprises an alloy selected from the group consisting of tin-zinc-telluride; tin-antimony, tin-tantalum, tin-tantalum-nitride, tin-tantalum-nitride-oxide, tin-chromium, tin-chromium-nitride, and tin-tantalum-borate. 
     
     
         6 . The extreme ultraviolet (EUV) mask blank of  claim 1 , wherein the absorber layer comprises an alloy selected from the group consisting of tellurium-tin, tellurium-antimony, tellurium-chromium, and tellurium-chromium-nitride. 
     
     
         7 . The extreme ultraviolet (EUV) mask blank of  claim 1 , wherein the absorber layer comprises an alloy selected from the group consisting of tellurium-tantalum, tellurium-tantalum-nitride, tellurium-tantalum-nitride-oxide, and tellurium-tantalum-borate. 
     
     
         8 . The extreme ultraviolet (EUV) mask blank of  claim 1 , wherein the absorber layer has a thickness in a range of 5 nm and 60 nm. 
     
     
         9 . The extreme ultraviolet (EUV) mask blank  claim 1 , wherein the absorber layer has a thickness in a range of 51 nm and 57 nm. 
     
     
         10 . The extreme ultraviolet (EUV) mask blank of  claim 10 , wherein the materials in the absorber layer are selected to effect etch properties of the absorber layer. 
     
     
         11 . A method of manufacturing an extreme ultraviolet (EUV) mask blank comprising:
 providing a substrate;   forming a multilayer stack of reflective layers on the substrate, the multilayer stack of reflective layers including a plurality of reflective layer pairs;   forming a capping layer on the multilayer stack of reflective layers; and   forming an absorber layer on the capping layer, the absorber layer comprising an alloy selected from the group consisting of zinc-telluride-antimony, zinc-telluride-tantalum, zinc-telluride-tantalum-nitride, zinc-telluride-tantalum-nitride-oxide, zinc-telluride-chromium, zinc-telluride-chromium-nitride, zinc-telluride-tantalum-borate, antimony-tantalum, antimony-tantalum-nitride, antimony-tantalum-nitride-oxide, antimony-chromium, antimony-chromium-nitride, antimony-tantalum-borate (TaBO 4 ), tantalum-chromium (TaCr), tantalum-chromium-nitride (TaCrN), tin-zinc-telluride; tin-antimony, tin-tantalum, tin-tantalum-nitride, tin-tantalum-nitride-oxide, tin-chromium, tin-chromium-nitride, tin-tantalum-borate, tellurium-tin, tellurium-antimony, tellurium-tantalum, tellurium-tantalum-nitride, tellurium-tantalum-nitride-oxide, tellurium-chromium, tellurium-chromium-nitride, and tellurium-tantalum-borate.   
     
     
         12 . The method of  claim 10 , wherein the absorber layer is made from an alloy selected from the group consisting of zinc-telluride-antimony, zinc-telluride-tantalum, zinc-telluride-tantalum-nitride, zinc-telluride-tantalum-nitride-oxide, zinc-telluride-chromium, and zinc-telluride-chromium-nitride, zinc-telluride-tantalum-borate. 
     
     
         13 . The method of  claim 10 , wherein the absorber layer is made from an alloy of at least two absorber materials selected from the group consisting of antimony-tantalum, antimony-tantalum-nitride, antimony-tantalum-nitride-oxide, antimony-chromium, antimony-chromium-nitride, and antimony-tantalum-borate (TaBO 4 ). 
     
     
         14 . The method of  claim 10 , wherein the absorber layer comprises an alloy selected from the group consisting of tantalum-chromium (TaCr) and tantalum-chromium-nitride (TaCrN). 
     
     
         15 . The extreme ultraviolet (EUV) mask blank of  claim 1 , wherein the absorber layer comprises an alloy selected from the group consisting of tin-zinc-telluride; tin-antimony, tin-tantalum, tin-tantalum-nitride, tin-tantalum-nitride-oxide, tin-chromium, tin-chromium-nitride, and tin-tantalum-borate. 
     
     
         16 . The method of  claim 10 , wherein the absorber layer comprises an alloy selected from the group consisting of tellurium-tin, tellurium-antimony, tellurium-chromium, and tellurium-chromium-nitride. 
     
     
         17 . The method of  claim 10 , wherein the absorber layer comprises an alloy selected from the group consisting of tellurium-tantalum, tellurium-tantalum-nitride, tellurium-tantalum-nitride-oxide, and tellurium-tantalum-borate. 
     
     
         18 . The method of  claim 10 , wherein the absorber layer has a thickness in a range of 5 nm and 60 nm. 
     
     
         19 . The method of  claim 10 , wherein the absorber layer is formed in a physical deposition chamber having a first cathode comprising a first absorber material and a second cathode comprising a second absorber material. 
     
     
         20 . The method of  claim 10 , wherein the absorber layer is formed in a physical deposition chamber having a first cathode comprising a first absorber material, a second cathode comprising a second absorber material, a third cathode comprising a third absorber material, a fourth cathode comprising a fourth absorber material, and a fifth cathode comprising a fifth absorber material.

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