US2020376544A1PendingUtilityA1

Powder metallurgically produced component

Assignee: BLEISTAHL PRODUKTIONS GMBH & CO KGPriority: Apr 26, 2017Filed: Apr 26, 2018Published: Dec 3, 2020
Est. expiryApr 26, 2037(~10.8 yrs left)· nominal 20-yr term from priority
B22F 1/105B22F 3/114B22F 5/008C22C 33/0242F01L 3/08F01L 2303/00F01L 2810/02B22F 2998/10B22F 1/007
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Claims

Abstract

The invention relates to a component produced powder metallurgically in the form of a valve guide or a valve seat ring having an iron-based matrix containing a mineral solid lubricant, with the matrix having a density ranging between 75 and 90% of the theoretical density, and with the mineral solid lubricant having a melting point that lies below the sintering temperature of the matrix and the remaining pore volume of the matrix of the component being melt infiltrated with the solid lubricant.

Claims

exact text as granted — not AI-modified
1 . Component produced powder metallurgically in the form of a valve guide or a valve seat ring having an iron-based matrix containing a mineral solid lubricant, with the matrix having a density ranging between 75 and 90% of the theoretical density, characterized in that the mineral solid lubricant has a melting point that lies below the sintering temperature of the matrix and the remaining pore volume of the matrix of the component is melt infiltrated with said solid lubricant. 
     
     
         2 . Component according to  claim 1 , characterized in that the solid lubricant has a melting point in the range of between >300 and 1600° C., in particular between 450 and 1300° C. 
     
     
         3 . Component according to  claim 1 , characterized in that the solid lubricant comprises two or several salts of alkali and/or alkaline earth metals. 
     
     
         4 . Component according to  claim 1 , characterized in that the solid lubricant contains salts of Li, Na, K, Mg, Ca, Ba and/or Sr. 
     
     
         5 . Component according to  claim 4 , characterized in that the component contains at least two salts selected from the Li, Mg, Ca and Ba salts. 
     
     
         6 . Component according to  claim 1 , characterized in that the solid lubricant consists of the eutectic mixture of two salts. 
     
     
         7 . Component according to  claim 1 , characterized in that the solid lubricant consists of a eutectic mixture of CaF 2 /BaF 2 . 
     
     
         8 . Method for manufacturing a tribological component according to  claim 1  involving the steps
 A1 Provision of the powder mixture for the matrix of the sintered component; 
 A2 Press forming the powder mixture mentioned against A1 into a compact; 
 B1 Provision of powder for the solid lubricant; 
 B2 Press forming the powder mentioned against B1 into a compact; 
 C1 Sintering the compact mentioned against A2 in the presence of, preferably in contact with, the compact mentioned against B2, or alternatively 
 D1 Sintering the compact mentioned against A2 in a first step at a first temperature T 1  and D2 Infiltrating the sintered body mentioned against D1 in the presence of, preferably in contact with, the compact mentioned against B2 in a second step at a second temperature T 2 . 
 
     
     
         9 . Method according to  claim 8 , characterized in that the powder for the compact of solid lubricant has an average grain size of ≤100 μm, and preferably of ≤30 μm. 
     
     
         10 . Method according to  claim 8 , characterized in that the powder mixture for the matrix of the sintered component is pressed to achieve a density of 7.2 g/cm 3 , preferably of between 6.5 and 6.95 g/cm 3 . 
     
     
         11 . Method according to  claim 8 , characterized in that the powder for the solid lubricant is a powder mixture of calcium fluoride and barium fluoride. 
     
     
         12 . Method according to  claim 11 , characterized in that the powder mixture for the solid lubricant consists of 38 wt. % calcium fluoride and 62 wt. % barium fluoride. 
     
     
         13 . Use of compacts of a powder mixture of 38 wt. % of calcium fluoride and 62 wt. % of barium fluoride for the infiltration of valve guides and valve seat rings produced by powder metallurgy.

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