US2020256412A1PendingUtilityA1

Braking systems incorporating wear and corrosion resistant rotors

Assignee: TECH M3 INCPriority: Mar 15, 2013Filed: Dec 27, 2019Published: Aug 13, 2020
Est. expiryMar 15, 2033(~6.6 yrs left)· nominal 20-yr term from priority
F16D 65/12Y10T29/49828F16D 55/225F16D 2250/0046F16D 65/127F16D 2069/004
63
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Claims

Abstract

In some implementations of the current subject matter, a braking system can include a first combination of braking components operable to slow or stop rotational motion of a first wheel of the multi-wheeled vehicle and a second combination of braking components operable to slow or stop rotational motion of a second wheel of the multi-wheeled vehicle. The first combination can include a first brake rotor and a first brake pad, and the first brake rotor can include a coating that imparts wear and corrosion resistant properties to the first brake rotor. The second combination can include a second brake rotor and a second brake pad, and the second brake rotor can lack the coating. Related systems, methods, articles of manufacture, and the like are disclosed.

Claims

exact text as granted — not AI-modified
1 .- 19 . (canceled) 
     
     
         20 . A brake rotor operable to engage with a friction material to slow or stop rotational motion of a wheel of a vehicle, the brake rotor comprising:
 a coating that imparts wear and corrosion resistant properties to the brake rotor, the coating comprising:
 a first layer comprising a first material; and 
 a second layer comprising a second material; and 
   surface topography configured to cause transfer of some of the friction material to the brake rotor during breaking.   
     
     
         21 . The brake rotor of  claim 20 , wherein the first layer comprises a plurality of layers of the first material to form a single layer. 
     
     
         22 . The brake rotor of  claim 20 , wherein the first layer or the second layer of the coating comprises graphene. 
     
     
         23 . The brake rotor of  claim 20 , wherein the first material comprises a metal. 
     
     
         24 . The brake rotor of  claim 23 , wherein the metal comprises at least one of titanium, chromium, zirconium, aluminum, and hafnium. 
     
     
         25 . The brake rotor of  claim 20 , wherein the second material comprises at least one of a nitride, a boride, a carbide, or an oxide of the first material. 
     
     
         26 . The brake rotor of  claim 20 , wherein the coating comprises multiple iterations of the first layer and the second layer. 
     
     
         27 . The brake rotor of  claim 26 , wherein the multiple iterations of the first layer are deposited sequentially prior to deposition of the multiple iterations of the second layer. 
     
     
         28 . The brake rotor of  claim 26 , wherein the multiple iterations of the first layer are deposited alternatively with intervening deposition of one or more of the multiple iterations of the second layer. 
     
     
         29 . The brake rotor of  claim 26 , wherein each of the multiple iterations of the first layer and each of the multiple iterations of the second layer have a thickness in a range of one atom to three or four thousand Angstroms. 
     
     
         30 . The brake rotor of  claim 20 , wherein the surface topography comprises a plurality of island formations separated by channels. 
     
     
         31 . The brake rotor of  claim 20 , wherein the surface topography comprises a plurality of peaks and valleys of regular or irregular shape. 
     
     
         32 . The brake rotor of  claim 20 , wherein some the friction material transferred to the brake rotor during braking such that a transfer film layer comprising the transferred friction material is created and mechanically held in place on a surface of the brake rotor by features of the surface topography. 
     
     
         33 . The brake rotor of  claim 32 , wherein the friction material and the transfer film layer participate in an adherent friction interaction that enhances a braking power of the rotor. 
     
     
         34 . A method for configuring a braking system of a multi-wheeled vehicle, the method comprising:
 installing a brake rotor operable to engage with a friction material to slow or stop motion of a vehicle wheel, the brake rotor comprising:
 a coating that imparts wear and corrosion resistant properties to the brake rotor, the coating comprising:
 a first layer comprising a first material; and 
 a second layer comprising a second material; and 
 
 surface topography configured to cause transfer of some of the friction material to the brake rotor during braking. 
   
     
     
         35 . The method of  claim 34 , wherein the first layer comprises a plurality of layers of the first material to form a single layer. 
     
     
         36 . The method of  claim 34 , wherein the first layer or the second layer of the coating comprises graphene. 
     
     
         37 . The method of  claim 34 , wherein the first material comprises a metal. 
     
     
         38 . The method of  claim 37 , wherein the metal comprises at least one of titanium, chromium, zirconium, aluminum, and hafnium. 
     
     
         39 . The method of  claim 34 , wherein the second material comprises at least one of a nitride, a boride, a carbide, or an oxide of the first material.

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