Process for making iron oxide nanoparticle preparations for cancer hyperthermia

Abstract

Iron oxide nanoparticle compositions, methods of preparing the nanoparticles using high gravity controlled precipitation (HGCP), and methods of using the nanoparticles are disclosed.

1 . A process for preparing one or more surfactant-coated magnetic metal oxide particles, the process comprising:
 (a) providing a salt solution of a metal;   (b) contacting the salt solution of the metal with a precipitant solution to form a reactant solution;   (c) rapidly micro-mixing the reactant solution to initiate formation of metal oxide crystals under controlled nucleation conditions;   (d) continuing to rapidly micro-mix the reactant solution under high gravity conditions to control crystal growth of one or more metal oxide particles formed therein;   (e) coating the one or more metal oxide particles with a surfactant;   (f) separating the one or more coated metal oxide particles from the reactant solution and one or more by-products, if present, formed therein; and   (g) exposing the one or more coated metal oxide particles to high temperature and high pressure in an inert gas environment for a period of time to form one or more surfactant-coated magnetic metal oxide particles.   
     
     
         2 . The process of  claim 1 , wherein the reactant solution comprises an iron precursor solution comprising anhydrous FeCl 3  and FeCl 2 .4H 2 O in hydrochloric acid. 
     
     
         3 . The process of  claim 2 , wherein the reactant solution further comprises ammonia. 
     
     
         4 . The process of  claim 1 , wherein the coating comprises citric acid. 
     
     
         5 . The process of  claim 1 , wherein the salt solution comprises a metal salt comprising a metal selected from the group consisting of Fe, Co, Ni, and Sm. 
     
     
         6 . The process of  claim 5 , wherein the metal salt comprises an anionic species selected from the group consisting of chloride, bromide, fluoride, iodide, nitrate (NO 3 ), sulfate (SO 4 ), chlorate (ClO 4 ), and phosphate (PO 4 ). 
     
     
         7 . The process of  claim 1 , wherein the precipitant solution comprises at least one member selected from the group consisting of NaOH, ammonium hydroxide (NH 4 OH), and another hydroxide of Group I or II elements from the Periodic Table of elements. 
     
     
         8 . The process of  claim 1 , wherein the reactant solution comprises at least one member selected from the group consisting of a hydroxide, a carbonate, and a phosphate. 
     
     
         9 . The process of  claim 1 , wherein the surfactant is selected from the group consisting of an organic acid, a lipid, a phospholipid, an oleate, an ester, a sulfate, a diol, and a polymer. 
     
     
         10 . The process of  claim 1 , wherein the exposing of the one or more coated metal oxide particles to high temperature and high pressure is conducted at about 130° C. for about 5 hours. 
     
     
         11 . The process of  claim 1 , wherein the pressure range is from about 1 atmosphere to about 1,000 atmospheres. 
     
     
         12 . One or more surfactant-coated magnetic metal oxide particles prepared by the method of  claim 1 . 
     
     
         13 . The one or more surfactant-coated magnetic metal oxide particles of  claim 12 , wherein the particles have a substantially isotopic shape. 
     
     
         14 . The one or more surfactant-coated magnetic metal oxide particles of  claim 12 , wherein the particles have a dimension ranging from about 30 nm to about 100 nm. 
     
     
         15 . The one or more surfactant-coated magnetic metal oxide particles of  claim 12 , wherein the particles comprise about 76% Fe 3 O 4  and about 24% γ-Fe 2 O 3 . 
     
     
         16 . The one or more surfactant-coated magnetic metal oxide particles of  claim 12 , wherein the particles are substantially free of Fe(OH) 2 . 
     
     
         17 . A magnetic metal oxide nanoparticle prepared from a high-gravity controlled precipitation reaction, the nanoparticle comprising:
 (a) iron oxide crystals having a dimension ranging from about 5 nm to about 100 nm; and   (b) a surfactant coating;   wherein the nanoparticle has a heating property of greater than about 60 W/g Fe in an alternating current (AC) magnetic field having a frequency of ranging from about 50 kHz and to about 1 MHz and an amplitude ranging from about 0.080 kA/m to about 80 kA/m.   
     
     
         18 . A biocompatible suspension comprising a magnetic metal oxide nanoparticle of  claim 12  and water. 
     
     
         19 . A method for treating a diseased tissue, the method comprising:
 (a) administering to a tissue or a subject in need of treatment thereof, a therapeutically effective amount of a magnetic nanoparticle comprising surfactant-coated iron oxide crystals prepared from a high-gravity controlled precipitation process; and   (b) subjecting the tissue or subject, or a portion of the tissue or subject to an alternating current (AC) magnetic field having frequency ranging from about 50 kHz to about 1 MHz and having an amplitude (peak-to-peak) ranging from about 0.080 kA/m to about 50 kA/m.   
     
     
         20 . The method of  claim 19 , wherein the diseased tissue comprises a cancer tissue. 
     
     
         21 . (canceled) 
     
     
         22 . (canceled) 
     
     
         23 . A kit for treating a diseased tissue, the kit comprising a magnetic metal oxide nanoparticle of  claim 12 .