Static wet abrasive blasting system utilizing automated valves to simplify setup and operational functions

Abstract

The invention is directed toward a static wet-abrasive blasting system used for cleaning, preparing surfaces, removing coatings, and other abrasive blasting applications. The wet abrasive basting system has a blast pot that includes pilot-controlled pneumatics to control the loading, pressurizing, de-pressurizing, and wash down functions. The wet-abrasive blasting system also uses a floating bung in conjunction with a vent mechanism to further automate the pressurizing steps in setting up the system. The wet-abrasive blasting system also uses pilot-controlled pneumatics to decide the blasting function options of just water, just air, or water/abrasive mix and air. Wet-abrasive blasting systems mix an abrasive media with water and convey the mix to meet compressed air and direct through a blast hose and nozzle.

What is claimed is: 
     
         1 . An apparatus for delivering a blast stream for cleaning surfaces or removing coatings, said apparatus comprising:
 a blast pot adapted for receiving a liquid or liquid/solid mixture therein and having an output port for delivering said liquid or liquid/solid mixture into a delivery conduit that is adapted to be coupled to a hose/nozzle assembly for dispensing said blast stream;   a first plurality of valves that control pressure and liquid within said blast pot and the dispensing of said liquid or liquid/solid mixture through said hose/nozzle assembly;   a control panel having a second plurality of valves that are coupled to said first plurality of valves, said first plurality of valves being controlled only by said second plurality of valves on said control panel and which permits an operator to control operation of said first plurality of valves without having to manually operate each one of said first plurality of valves; and   a housing comprising said blast pot, said first plurality of valves and said control panel.   
     
     
         2 . The apparatus of  claim 1  wherein each one of said first plurality of valves is a pilot-controlled valve. 
     
     
         3 . The apparatus of  claim 2  wherein one of said first plurality of valves comprises an angle seat valve for pressurizing said blast pot. 
     
     
         4 . The apparatus of  claim 3  wherein one of said first plurality of valves comprises a diaphragm valve that depressurizes said blast pot. 
     
     
         5 . The apparatus of  claim 4  wherein one of said second plurality of valves comprises a pneumatic selector valve that permits an operator to select between said angle seat valve that pressurizes said blast pot and said diaphragm valve that depressurizes said blast pot. 
     
     
         6 . The apparatus of  claim 2  wherein one of said first plurality of valves comprises an angle seat valve coupled to said delivery conduit for blasting liquid only. 
     
     
         7 . The apparatus of  claim 6  wherein said apparatus is adapted to have a compressed air source coupled to said delivery conduit and wherein one of said first plurality of valves comprises a diaphragm valve coupled to said delivery conduit for blasting a liquid/solid mixture. 
     
     
         8 . The apparatus of  claim 7  wherein said one of said second plurality of valves comprises a pneumatic selector valve that permits an operator to select between said angle seat valve for blasting liquid only and said diaphragm valve for blasting a liquid/solid mixture. 
     
     
         9 . The apparatus of  claim 1  wherein said blast pot comprises an opening that is automatically closed off by a floating bung when a liquid level rises to a level in said blast pot that causes said floating bung to close off. 
     
     
         10 . The apparatus of  claim 1  wherein said hose comprises a “deadman's switch” that automatically discontinues blast stream once the operator releases said switch. 
     
     
         11 . The apparatus of  claim 1  wherein said fluid is water. 
     
     
         12 . The apparatus of  claim 1  wherein said housing comprises a base portion comprising a pair of forklift tine sleeves therein. 
     
     
         13 . The apparatus of  claim 1  wherein said solid in said liquid/solid mixture is an abrasive material. 
     
     
         14 . A method for automating the operation of a static abrasive blaster for delivering a blast stream for cleaning surfaces or removing coatings, said method comprising:
 providing a blast pot adapted for receiving a liquid or liquid/solid mixture therein and having an output port for delivering said liquid or liquid/solid mixture into a delivery conduit that is adapted to be coupled to a hose/nozzle assembly for dispensing said blast stream;   coupling a first plurality of valves to ports on said blast pot and wherein said plurality of valves control pressure and liquid within said blast pot and the dispensing of said liquid or liquid/solid mixture through said hose/nozzle assembly;   positioning said blast pot with said first plurality of valves within a housing;   coupling a control panel to said housing, said control panel comprising a second plurality of valves that are connected to said first plurality of valves; and   operating, by an operator, only said second plurality of valves at said control panel to control operation of said first plurality of valves without having to manually operate each one of said first plurality of valves in order to deliver the blast stream.   
     
     
         15 . The method of  claim 14  wherein each one of said first plurality of valves is a pilot-controlled valve. 
     
     
         16 . The method of  claim 15  wherein one of said first plurality of valves comprises an angle seat valve that pressurizes said blast pot. 
     
     
         17 . The method of  claim 16  wherein one of said first plurality of valves comprises a diaphragm valve for depressurizing said blast pot. 
     
     
         18 . The method of  claim 17  wherein one of said control valves comprises a pneumatic selector valve that permits an operator to select between said angle seat valve that pressurizes said blast pot and said diaphragm valve that depressurizes said blast pot. 
     
     
         19 . The method of  claim 15  wherein one of said first plurality of valves comprises an angle seat valve coupled to said delivery conduit for blasting liquid only. 
     
     
         20 . The method of  claim 19  wherein said step of coupling a first plurality of valves comprises coupling a diaphragm valve to said delivery conduit and also comprises coupling a compressed air source to said delivery conduit and wherein said step of operating comprises operating said diaphragm valve for blasting a liquid/solid mixture. 
     
     
         21 . The method of  claim 20  wherein said step of coupling a control panel comprises providing a pneumatic selector valve as part of said control panel for permitting the operator to select between said angle seat valve for blasting fluid only and said diaphragm valve for blasting a liquid/solid mixture. 
     
     
         22 . The method of  claim 14  further comprising the step of providing a bung that floats upon a liquid level in said blast pot and wherein said blast pot has on opening in a top portion, said floating bung automatically closing off said opening when said liquid level of said liquid, or of said liquid/solid mixture, rises to a predetermined level in said blast pot. 
     
     
         23 . The method of  claim 14  wherein said hose comprises a “deadman's switch” and wherein said step of delivering said blast stream is automatically discontinued once the operator releases said switch. 
     
     
         24 . The method of  claim 14  wherein said liquid is water. 
     
     
         25 . The method of  claim 14  wherein housing comprises a base portion having a pair of forklift tine sleeves therein. 
     
     
         26 . The method of  claim 14  wherein said solid in said liquid/solid mixture is an abrasive material.