Microfiber velvet sponge and methods of making the same

Abstract

A cosmetic product for operating makeup actions on a user's face, including at least one base; and at least one microfiber layer covering at least a portion of an outer surface of the base as micro brushes.

1 . A cosmetic blender, comprising:
 a sponge base; and   a microfiber layer covering at least a portion of an outer surface of the sponge base.   
     
     
         2 . The cosmetic blender of  claim 1 , wherein the microfiber layer includes artificial velvet layer configured to pick up makeups material. 
     
     
         3 . The cosmetic blender of  claim 2 , wherein the makeups material is in at least one of liquid form or powder form. 
     
     
         4 . The cosmetic blender of  claim 2 , wherein the artificial velvet layer includes a plurality of microfibers. 
     
     
         5 . The cosmetic blender of  claim 4 , wherein the plurality of microfibers includes fibers having an average diameter smaller than 75 microns. 
     
     
         6 . The cosmetic blender of  claim 4 , wherein the plurality of microfibers includes fibers having an average length between 0 mm and 2 mm. 
     
     
         7 . The cosmetic blender of  claim 4 , wherein the plurality of microfibers is made of at least one of polyester, polyamide, silk, bamboo, cotton, flax, hemp, jute, kapok, wool or animal fur. 
     
     
         8 . The cosmetic blender of  claim 4 , wherein the velvet layer includes a layer of micro-brushes. 
     
     
         9 . The cosmetic blender of  claim 8 , wherein each microfiber of the layer of micro-brushes includes a first end and a second end,
 the first end connects to the outer surface of the sponge base, and   the second end freely point outward with respect to the outer surface of the sponge base.   
     
     
         10 . The cosmetic blender of  claim 9 , further comprising a substrate layer between the plurality of microfibers and the sponge base,
 wherein the first end connects to the outer surface of the sponge base includes the first end connects to the substrate layer.   
     
     
         11 . The cosmetic blender of  claim 10 , wherein the substrate layer includes a layer of cured adhesive material, so that the plurality of microfibers is adhered to the substrate layer. 
     
     
         12 . The cosmetic blender of  claim 10 , wherein the at least one layer of microfiber is formed by a process including:
 applying a layer of the adhesive material in liquid form on the outer surface of the sponge base;   applying a layer of microfibers on the layer of the adhesive material; and   curing the layer of adhesive material.   
     
     
         13 . The cosmetic blender of  claim 12 , wherein the applying of the layer of the adhesive material on the outer surface of the sponge base includes:
 depositing micro-droplets of the liquid adhesive material evenly on the outer surface of the sponge base.   
     
     
         14 . The cosmetic blender of  claim 12 , wherein the applying of the layer of microfibers on the layer of the adhesive material includes:
 placing the sponge base in a chamber;   depositing the plurality of microfibers evenly on the layer of liquid adhesive material.   
     
     
         15 . The cosmetic blender of  claim 1 , wherein the sponge base includes:
 a body configure to be held in a hand of a user; and   at least one of:
 a tip protruding from the body to reach at least one of corners or contours of a user's face; 
 an edge protruding from the body to reach the at least one of corners or contours of the user's face; 
 a first surface to apply and spread makeups on at least a portion of the user's body; or 
 a second surface to sit on a place. 
   
     
     
         16 . The cosmetic blender of  claim 15 , wherein the sponge base includes at least one of:
 a substantial dewdrop shape; or   a substantial gourd shape.   
     
     
         17 . The cosmetic blender of  claim 2 , wherein the artificial velvet layer is a waterproof layer to prevent a substantial portion of a liquid from being absorbed by the sponge base.