US2020061987A1PendingUtilityA1

Punched component

Assignee: CCL DESIGN GMBHPriority: May 6, 2015Filed: Oct 24, 2019Published: Feb 27, 2020
Est. expiryMay 6, 2035(~8.8 yrs left)· nominal 20-yr term from priority
B32B 38/04B32B 2038/0048B32B 15/08B32B 38/145B32B 38/06B32B 2038/042B32B 15/00B32B 37/12B32B 2605/08
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Claims

Abstract

The invention relates to a punched component comprising: a) laminating a polymer film onto a metal sheet, b) subjecting the metal sheet to a punching process, by means of which the punched component is produced, wherein a polymer film is used which is provided with a cold-flowable pressure-sensitive adhesive.

Claims

exact text as granted — not AI-modified
1 - 13 . (canceled) 
     
     
         14 . A punched component ( 1 ) comprising a metal sheet ( 2 ) and a polymer film ( 3 ) which is laminated onto a surface of the metal sheet ( 2 ) and is firmly bonded to the metal sheet ( 2 ), the polymer film ( 3 ) formed from a material that can be deep drawn, wherein the polymer film ( 3 ) is provided with a cold-flowable pressure-sensitive adhesive ( 4 ) in order to establish the firmly bonded connection between the metal sheet ( 2 ) and the polymer film ( 3 ) on its side pointing towards the metal sheet ( 2 ). 
     
     
         15 . The punched component ( 1 ) according to  claim 14 , wherein the metal sheet ( 2 ) comprises or is made of one or more of the following materials:
 aluminium,   an aluminium alloy,   Cr—Ni austenitic steel.   
     
     
         16 . The punched component ( 1 ) according to  claim 14 , wherein the polymer film ( 3 ) comprises or is made of one or more of the following materials:
 polyvinyl chloride,   polyethylene,   polyurethane.   
     
     
         17 . The punched component ( 1 ) according to  claim 14 , wherein the polymer film ( 3 ) has a film thickness of between 1 μm and 500 μm. 
     
     
         18 . The punched component ( 1 ) according to  claim 14 , wherein the surface of the polymer film ( 3 ) pointing away from the metal sheet ( 2 ) is coated with a layer of hard material. 
     
     
         19 . The punched component ( 1 ) according to  claim 14 , wherein the self-adhesive pressure-sensitive adhesive ( 4 ) comprises or is made of a self-adhesive acrylate formulation. 
     
     
         20 . The punched component ( 1 ) according to  claim 14 , wherein the self-adhesive pressure-sensitive adhesive ( 4 ) is applied in one layer or in a number of layers over the polymer film ( 3 ), and/or the polymer film ( 3 ) has a total amount of 10 g/m2 to 100 g/m2. 
     
     
         21 . The punched component ( 1 ) according to  claim 14 , wherein the pressure-sensitive adhesive ( 4 ) has a glass transition temperature of between 10° C. and −100° C. 
     
     
         22 . The punched component according to  claim 14 , wherein the metal sheet ( 2 ) and/or the polymer film ( 3 ) is printed. 
     
     
         23 . The punched component ( 1 ) according to  claim 16 , wherein the polyurethane is a thermoplastic. 
     
     
         24 . The punched component ( 1 ) according to  claim 15 , wherein the polymer film ( 3 ) comprises or is made of one or more of the following materials:
 polyvinyl chloride,   polyethylene,   polyurethane.   
     
     
         25 . The punched component ( 1 ) according to  claim 24 , wherein the polyurethane is a thermoplastic. 
     
     
         26 . The punched component ( 1 ) according to  claim 14 , wherein the polymer film ( 3 ) has a film thickness of between 20 μm and 250 μm. 
     
     
         27 . The punched component ( 1 ) according to  claim 14 , wherein the polymer film ( 3 ) has a film thickness of between 30 μm and 160 μm. 
     
     
         28 . The punched component ( 1 ) according to  claim 18 , wherein the hard material is a nano paint. 
     
     
         29 . The punched component ( 1 ) according to  claim 19 , wherein the self-adhesive acrylate formulation is a solvent-based acrylate adhesive. 
     
     
         30 . The punched component ( 1 ) according to  claim 14 , wherein the pressure-sensitive adhesive ( 4 ) has a glass transition temperature of between −10° C. and 80° C. 
     
     
         31 . The punched component ( 1 ) according to  claim 14 , wherein the pressure-sensitive adhesive ( 4 ) has a glass transition temperature of between −20° C. and −50° C. 
     
     
         32 . The punched component ( 1 ) according to  claim 14 , wherein the self-adhesive pressure-sensitive adhesive ( 4 ) is applied in one layer or in a number of layers over the polymer film ( 3 ), and/or the polymer film ( 3 ) has a total amount of 20 g/m2 to 60 g/m2, of pressure-sensitive adhesive ( 4 ).

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