US2019368404A1PendingUtilityA1

Support for electric heating type catalyst

Assignee: NGK INSULATORS LTDPriority: Mar 29, 2018Filed: Aug 1, 2019Published: Dec 5, 2019
Est. expiryMar 29, 2038(~11.7 yrs left)· nominal 20-yr term from priority
F01N 3/2828F01N 2260/10F01N 3/2026F01N 3/281F01N 2330/06B01D 53/94B01J 35/57F01N 3/2803B01J 35/657
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Claims

Abstract

A support for an electric heating catalyst includes: a honeycomb structure having partition walls extending between inflow and outflow to define cells forming a through channel; and an outer peripheral wall; a pair of electrode layers disposed on the outer peripheral wall; and a pair of electrode portions. Each of the electrode layers is formed in a strip extending in an extending direction of the cells. In a cross section orthogonal to the extending direction, one electrode layer is disposed on a side opposite to the other electrode layer across a center of the honeycomb structure. Each of the electrode layers is electrically connected to each of the electrode portions via two or more base layers, and the base layers are spaced apart from each other and include a metal material and a ceramic material.

Claims

exact text as granted — not AI-modified
1 . A support for an electric heating type catalyst, comprising:
 a honeycomb structure having:
 porous partition walls extending through the honeycomb structure from an inflow end face to an outflow end face to define a plurality of cells forming a through channel; 
 an outer peripheral wall located at the outermost periphery; 
   a pair of electrode layers disposed on the outer peripheral wall of the honeycomb structure; and   a pair of electrode portions,   wherein each of the electrode layers is formed in a strip shape extending in an extending direction of the cells of the honeycomb structure,   wherein, in a cross section orthogonal to the extending direction of the cell, one electrode layer of the pair of electrode layers is disposed on a side opposite to the other electrode layer across a center of the honeycomb structure,   wherein each of the electrode layers is electrically connected to each of the electrode portions via two or more base layers,   the base layers being spaced apart from each other and including a metal material and a ceramic material, and   wherein each of the electrode portions comprises two or more electrodes, each of the electrodes being fixed to outer surfaces of the base layers.   
     
     
         2 . The support for the electrical heating type catalyst according to  claim 1 , wherein a contact surface between each of the base layers and the electrode is circular, and a pitch A between the base layers and a diameter B of each of the base layers satisfy the relationship: B/A≤0.9. 
     
     
         3 . The support for the electric heating type catalyst according to  claim 2 , wherein the pitch A between the base layers and the diameter B of each of the base layers satisfy the relationship: B/A≤0.7. 
     
     
         4 . The support for the electric heating type catalyst according to  claim 1 , wherein a contact surface between each of the base layers and the electrode is rectangular, and a pitch A between the base layers and a long side C of each of the base layers satisfy the relationship: C/A≤0.9. 
     
     
         5 . The support for the electric heating type catalyst according to  claim 4 , wherein the pitch A between the base layers and the long side C of each of the base layers satisfy the relationship: C/A≤0.7. 
     
     
         6 . A support for an electric heating type catalyst, comprising:
 a honeycomb structure having:   porous partition walls extending through the honeycomb structure from an inflow end face to an outflow end face to define a plurality of cells forming a through channel;   a pair of electrode layers disposed on the outer peripheral wall of the honeycomb structure; and   a pair of electrode portions,   wherein each of the electrode layers is formed in a strip shape extending in an extending direction of the cell of the honeycomb structure,   wherein, in a cross section orthogonal to the extending direction of the cell, one electrode layer of the pair of electrode layers is disposed on a side opposite to the other electrode layer across a center of the honeycomb structure,   wherein each of the electrode layers is electrically connected to each of the electrode portions via two or more base layers,   the base layers being spaced apart from each other and including a metal material and a ceramic material, and   wherein each of the electrode portions comprises two or more electrodes, each of the electrodes being fixed to outer surfaces of the base layers by fixing layers.   
     
     
         7 . The support for the electrical heating type catalyst according to  claim 6 , wherein a contact surface between each of the base layers and the electrode is circular, and a pitch A between the base layers and a diameter B of each of the base layers satisfy the relationship: B/A≤0.9. 
     
     
         8 . The support for the electric heating type catalyst according to  claim 7 , wherein the pitch A between the base layers and the diameter B of each of the base layers satisfy the relationship: B/A≤0.7. 
     
     
         9 . The support for the electric heating type catalyst according to  claim 6 , wherein a contact surface between each of the base layers and the electrode is rectangular, and a pitch A between the base layers and a long side C of each of the base layers satisfy the relationship: C/A≤0.9. 
     
     
         10 . The support for the electric heating type catalyst according to  claim 9 , wherein the pitch A between the base layers and the long side C of each of the base layers satisfy the relationship: C/A≤0.7. 
     
     
         11 . The support for the electric heating type catalyst according to  claim 6 , wherein each of the base layers has a surface roughness Ra of 3 μm or more.

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