Internal Composition Of A Bracket Member For Insulation

Abstract

A wall structure having an inner wall, a bracket member, a non-combustible board, and an outer cladding coupled together and retaining insulation between the inner wall and the outer cladding. The non-combustible board is positioned between the bracket member and the outer cladding.

1 . A wall structure comprising:
 an inner wall having an outer surface;   an outer cladding having an inner surface;   a plurality of bracket assemblies, at least one of the bracket assemblies comprising:
 an elongated bracket member having a cross-sectional configuration defining a body wall having an inner end and an outer end, with a first end wall extending from the inner end of the body wall and a second end wall extending from the outer end; 
 a first end wall support member attached to the first end wall and a second end wall support member attached the second end wall; 
 wherein the elongated bracket member further comprises a plurality of fibers within a resin matrix, the plurality of fibers being fire resistant to maintain cladding between the inner wall and the outer cladding during a fire; 
   a non-combustible board having an outer surface and an inner surface;   wherein the bracket assembly is positioned so that an outer surface of the first end wall overlies the outer surface of the inner wall, and an outer surface of the second end wall overlies the inner surface of the non-combustible board, with the outer surface of the non-combustible board overlying the inner surface of the outer cladding, so as to sandwich the non-combustible board between the bracket assembly and the outer cladding;   wherein a first fastener extends through the first end wall support member and the bracket member and into the inner wall, the first fastener extending through at least one fiber fabric; and   wherein a second fastener extends through the outer cladding, through the bracket member and through the second end wall support member, the second fastener extending through at least one fiber fabric embedded within the second end wall.   
     
     
         2 . The wall structure of  claim 1  wherein the non-combustible board comprises a strip that has a width that is greater than a width of the second end wall so as to extend over a footprint of the second end wall. 
     
     
         3 . The wall structure of  claim 1  wherein the non-combustible board comprises a strip that has a width that is greater than a width of the second end wall so as to extend over a footprint of the second end wall. 
     
     
         4 . The wall structure of  claim 1  further comprising an insulation positioned between the inner wall and the outer cladding and extending between a plurality of the plurality of bracket assemblies. 
     
     
         5 . The wall structure of  claim 4  wherein the insulation comprises a mineral wool. 
     
     
         6 . The wall structure of  claim 1  further comprising a clamping member positioned between the elongated bracket member and non-combustible board. 
     
     
         7 . The wall structure of  claim 6  wherein the clamping member comprises a steel material. 
     
     
         8 . The wall structure of  claim 1  wherein each of the first and second fasteners comprise a steel fastener. 
     
     
         9 . A wall structure comprising:
 an inner wall having an outer surface;   an outer cladding having an inner surface;   a plurality of bracket assemblies, at least one of the bracket assemblies comprising:
 an elongated bracket member having a cross-sectional configuration defining a body wall having an inner end and an outer end, with a first end wall extending from the inner end of the body wall and a second end wall extending from the outer end; 
 a first end wall support member attached to the first end wall and a second end wall support member attached the second end wall; 
 wherein the bracket member further comprises a plurality of fibers within a resin matrix; 
   a non-combustible board having an outer surface and an inner surface;   a clamping member positioned over the second end wall;   an insulation overlying the outer surface of the inner wall at least one of above the body wall and below the body wall;   wherein the bracket assembly is positioned so that an outer surface of the first end wall overlies the outer surface of the inner wall, and the clamping member overlies the inner surface of the non-combustible board, with the outer surface of the non-combustible board overlying the outer cladding, so as to sandwich the non-combustible board between the clamping member and the outer cladding.   
     
     
         10 . The wall structure of  claim 9  wherein the non-combustible board comprises one of a mineral wool board, ceramic insulation board, and a fire rated material. 
     
     
         11 . The wall structure of  claim 10  including a plurality of fasteners, each of the fasteners comprising a metal screw. 
     
     
         12 . The wall structure of  claim 11  wherein the insulation comprises a mineral wool. 
     
     
         13 . The wall structure of  claim 12  wherein the inner wall comprises a gypsum board. 
     
     
         14 . The wall structure of  claim 13  wherein the non-combustible board comprises a strip that has a width that is greater than a width of the second end wall so as to extend over a footprint of the second end wall. 
     
     
         15 . A wall structure comprising:
 an inner wall having an outer surface;   an outer cladding having an inner surface;   a plurality of bracket members coupling the outer wall to the inner wall, the plurality of bracket members comprising a plurality of fibers in a resin matrix, the plurality of fibers being fire resistant to maintain cladding between the inner wall and the outer cladding during a fire; and   a non-combustible board sandwiched between at least one of the plurality of bracket members and the outer cladding.   
     
     
         16 . The wall structure of  claim 15  further comprising insulation positioned between the inner wall and the outer cladding. 
     
     
         17 . The wall structure of  claim 16  further comprising a clamping member positioned between the non-combustible board and at least one of the plurality of bracket members.