Process of Manufacturing Resilient, Fibrous, Piled Woven Fabric

Abstract

A process of manufacturing a resilient, fibrous, piled woven fabric includes moving a resilient, fibrous woven fabric through a platform type carding machine including at least one first roller having a rough surface, at least one second roller having a surface formed of needles, and at least one third roller having a fine surface. One surface of the woven fabric passes and contacts the first roller so that fibers on one surface of the woven fabric are cut, one surface of the woven fabric passes and contacts the second roller so that the fibers on one surface of the woven fabric are broken to form a layer of uneven pile structure thereon, and one surface of the woven fabric passes and contacts the at least one third roller so that the layer of uneven pile structure is combed out and smoothed to finish a resilient, fibrous, piled woven fabric.

What is claimed is: 
     
         1 . A process of manufacturing a resilient, fibrous, piled woven fabric comprising the step of:
 moving a resilient, fibrous woven fabric through a platform type carding machine including at least one first roller having a rough surface formed of abrasive material, at least one second roller, a surface of each of the at least one second roller being formed of needles, and at least one third roller having a fine surface formed of less abrasive material wherein one surface of the resilient, fibrous woven fabric passes and contacts the at least one first roller so that fibers on one surface of the resilient, fibrous woven fabric are cut, one surface of the resilient, fibrous woven fabric passes and contacts the at least one second roller so that the fibers on one surface of the resilient, fibrous woven fabric are broken to form a layer of uneven pile structure thereon, and one surface of the resilient, fibrous woven fabric passes and contacts the at least one third roller so that the layer of uneven pile structure is combed out and smoothed to finish an endless, continuous, resilient, fibrous, piled woven fabric.   
     
     
         2 . The process of manufacturing a resilient, fibrous, piled woven fabric of  claim 1 , wherein before step of resilient, fibrous woven fabric movement further comprises the step of moving the resilient, fibrous woven fabric through a dryer to dry and comb out the woven fabric. 
     
     
         3 . The process of manufacturing a resilient, fibrous, piled woven fabric of  claim 1 , further comprising a plurality of positioning rollers disposed above the first, second and third rollers. 
     
     
         4 . The process of manufacturing a resilient, fibrous, piled woven fabric of  claim 1 , wherein at an entrance of the platform type carding machine, there are provided with two opposite fourth rollers, and at an exit thereof, there are provided with another two opposite fourth rollers. 
     
     
         5 . The process of manufacturing a resilient, fibrous, piled woven fabric of  claim 1 , wherein the number of the at least one first roller is two, the number of the at least one second roller is two, and the number of the at least one third roller is two.