Energy exchange systems having actuators with multi-parametric control

Abstract

A dynamic energy exchange platform is described that provides real time control of various system components by using regular sensors as well as sensorless actuators, resulting in an overall balance of energy for the entire system. A sensorless multi-parametric control solution may provide regular operation control, support control, and improvement control. The regular operation control comprises system control during normal operation. The support control comprises abnormal operation recovery control, and the improvement control allows potential system growth and/or controlling aging degradation. Embodiments of the disclosure encompass man-machine and machine-machine (or machine/material) interfaces with active points where energy exchange takes place.

What is claimed is: 
     
         1 . A mechanical energy exchange system, the system comprising a first component and a second component transferring mechanical energy to each other at one or more active points at an interface of the first component and the second component to achieve overall energy balance in the system, the first component comprising:
 at each of the one or more active points,   one or more sensorless actuators coupled to the active point; and   a controller for calculating a control vector based on multiple parameters to dynamically determine an operational mode of the mechanical energy exchange system, wherein the multiple parameters include two characteristic inter-related parameters per sensorless actuator.   
     
     
         2 . The system of  claim 1 , wherein a product of the two characteristic inter-related parameters provides an output power of the respective sensorless actuator. 
     
     
         3 . The system of  claim 2 , wherein the system further comprises:
 at each of the one or more active points,   one or more regular actuators with dedicated sensors coupled to the active point, the sensors collecting real-time data to determine a first set of additional parameters that characterize the one or more regular actuators; and   one or more system sensors coupled to the active point, the system sensors collecting real-time data to determine a second set of additional parameters related to the system components.   
     
     
         4 . The system of  claim 3 , wherein the multiple parameters based on which the controller calculates the control vector include the first set of additional parameters and the second set of additional parameters. 
     
     
         5 . The system of  claim 4 , wherein the multiple parameters are arranged in a control data matrix to calculate the control vector to determine the operational mode. 
     
     
         6 . The method of  claim 5 , wherein the operational mode is one of: a normal operation mode, a recovery mode, and a performance improvement mode. 
     
     
         7 . The system of  claim 6 , wherein a feedback loop is used to recalculate the control vector, wherein the feedback loop includes real-time data collected from the system. 
     
     
         8 . The system of  claim 7 , wherein the operational mode of the mechanical energy exchange system is updated by selecting one of a plurality of predetermined multi-parametric calibration curves stored in the system that matches a detected load condition, wherein the calibration curves are periodically updated. 
     
     
         9 . The system of  claim 8 , wherein the calibration curves are generated by performing periodic static load calibration, the static load being varied to collectively span an operational regime in a dynamic load condition. 
     
     
         10 . The system of  claim 8 , wherein the parametric curve represents a relationship between the two characteristic interrelated parameters, such that dynamic measurement of only one parameter is sufficient to determine the amount of mechanical energy to be exchanged by a sensorless actuator at a particular active point. 
     
     
         11 . The system of  claim 10 , wherein the two interrelated parameters are velocity and moment. 
     
     
         12 . The system of  claim 11 , wherein the two interrelated parameters are plotted in four quadrants spanning a two-parametric space. 
     
     
         13 . The system of  claim 1 , wherein the first component of the mechanical energy exchange system is a mechanical structure, and the second component of the mechanical energy exchange system is a human being. 
     
     
         14 . The system of  claim 13 , wherein the first component is one of: a treadmill, a muscle training machine, an exercise bicycle, a wheelchair, a rowing exerciser, a robotic hand, a stepper, an elliptical. 
     
     
         15 . The system of  claim 1 , wherein the first component of the mechanical energy exchange system is a mechanical structure, and the second component of the mechanical energy exchange system is another mechanical structure. 
     
     
         16 . The system of  claim 15 , wherein the mechanical energy exchange system comprises one of: a wheelchair simulator, a motor vehicle simulator, a bicycle simulator. 
     
     
         17 . The system of  claim 1 , wherein the first component is a dynamic platform for intelligently exchanging mechanical energy with a load, the load being the second component, wherein each of the sensorless actuators comprises a machine coupled with a mechanical transmission system, wherein the mechanical transmission system carries at least a portion of the mechanical energy produced by the machine at an active point. 
     
     
         18 . The system of  claim 17 , wherein the controller dynamically controls the operation of the sensorless actuator according to an adaptive methodology that determines the control vector for each active point based on a detected load condition at that point. 
     
     
         19 . The system of  claim 17 , wherein the mechanical transmission system comprises an ergonomic interface structure coupled with a transmission shaft. 
     
     
         20 . The system of  claim 19 , wherein the mechanical transmission system further comprises a mechanical lever coupled to the ergonomic interface structure, wherein the active point at which the load interfaces with the transmission system resides on the mechanical lever.