Interlocking blocks and a method to build walls
Abstract
A massive block preferably made of compressed earth is described as well as a method to build walls utilizing the massive blocks. By combining wooden frame construction and massive wall construction with bricks or other massive block elements, a wall can be built with the advantages of both. A wooden stud frame is erected, the electricity and other utilities are placed through the frame and then the frame is covered up on both sides with large massive blocks of a specific design that interlock with both the frame and each other. The cavities in between the blocks can then be filled up with a filler such as sand to create additional thermal mass and improve the sound insulation properties of the wall. A second embodiment of the wall utilizes an extra layer of blocks with grooves to accommodate a radiant heating system and insulation material.
Claims
exact text as granted — not AI-modifiedWhat is claimed is as follows:
1 . A wall system, comprising:
a block; the block having a top and a bottom; the block having a first side and a second side; the block having a front side and a back side; the first side has a tongue; the second side has a groove; wherein the tongue of the block is configured to fit in the groove of a second block; the back side has a first channel; a frame; the first channel configured to accept a first portion of the frame.
2 . The wall system of claim 1 , wherein:
there are a plurality of the blocks; the frame has a first side and a second side; blocks are attached to the first side; blocks are attached to the second side.
3 . The wall system of claim 2 , wherein:
at least one cavity is formed between the first side and the second side of the frame.
4 . The wall system of claim 3 , wherein:
a filler is placed in the at least one cavity.
5 . The wall system of claim 4 , wherein:
the filler is sand.
6 . The wall system of claim 5 , wherein:
the frame comprises a plurality of vertical support members; each block makes contact with at least three vertical support members.
7 . The wall system of claim 6 , wherein:
each block comprises a second channel and a third channel; the second channel makes contact with a first vertical support member; the third channel makes contact with a second vertical support member.
8 . The wall system of claim 7 , further comprising:
a fastener attaching each block to the frame.
9 . The wall system of claim 8 , wherein:
the blocks are made from compressed earth.
10 . A block for a wall system, wherein the block is attachable to a frame, the block comprising:
a top and a bottom; a first side and a second side; a front side and a back side; the first side has a tongue; the second side has a groove; wherein the tongue of the block is configured to fit in the groove of a second block; the back side has a first channel; the first channel configured to accept a first portion of the frame.
11 . The block of claim 10 , further comprising:
a second channel and a third channel.
12 . The block of claim 11 , comprising:
the block is made of compressed earth.
13 . The block of claim 12 , further comprising:
a fastener; the fastener attaches the block to the frame.
14 . A method for building a wall, comprising the steps of:
building a frame; attaching a plurality of blocks on a first side of the wall; attaching a plurality of blocks on a second side of the wall wherein the first side is opposite of the second side; wherein each block comprise a first channel on a back side of the block; the first channel accommodates a portion of the frame.
15 . The method of claim 14 , wherein:
a cavity is between the first side and the second side.
16 . The method of claim 15 , further comprising the step of:
filling the cavity with sand.
17 . The method of claim 16 , wherein:
each block has a second channel; the second channel configured to contact a second portion of the frame.
18 . The method of claim 17 , wherein:
each block has a third channel; the third channel configured to contact a third portion of the frame.
19 . The method of claim 18 , wherein:
each block is made from compressed earth.
20 . The method of claim 19 , further comprising the steps of:
cutting grooves in a plurality of blocks; placing heating elements within the grooves; placing an additional column of blocks on the first side.Join the waitlist — get patent alerts
Track US2018305923A1 — get alerts on status changes and closely related new filings.
We store only your email — no account needed. See our privacy policy.