US2017210831A1PendingUtilityA1

Water-absorbent resin and method of producing water-absorbent resin

Assignee: SUMITOMO SEIKA CHEMICALSPriority: Jul 11, 2014Filed: Nov 4, 2014Published: Jul 27, 2017
Est. expiryJul 11, 2034(~8 yrs left)· nominal 20-yr term from priority
A61F 13/49C08J 2205/022C08F 8/14C08J 3/245A61F 13/15C08F 2/32A61F 13/53C08K 5/23A61L 15/60C08K 5/14B01J 20/267A61L 15/24
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Claims

Abstract

Provided is a water-absorbent resin that increases the diffusivity of a to-be-absorbed liquid and that makes it possible to effectively decrease the amount of re-wet. The water-absorbent resin is obtained by polymerizing a water-soluble ethylenicallyally unsaturated monomer under the presence of an internal-crosslinking agent, has the water-absorption capacity of physiological saline under a load of 4.14 kPa at 120 minutes passed from the start of water absorption of 20 ml/g or more, and exhibits the degree of swelling under a load at 30 minutes of 70% or less when the water-absorption capacity of physiological saline under a load of 4.14 kPa at 120 minutes from the start of water absorption is designated as the degree of swelling under a load of 100%.

Claims

exact text as granted — not AI-modified
1 . A method of producing a water-absorbent resin by performing reversed phase suspension polymerization of a water-soluble ethylenically unsaturated monomer in the presence of an internal-crosslinking agent in a hydrocarbon dispersion medium, the method comprising the steps of:
 performing polymerization step in the presence of an azo based compound and a peroxide, and performing post-crosslinking step of a hydrous gel-like material obtained from the polymerization using a post-crosslinking agent.   
     
     
         2 ). The method of producing a water-absorbent resin according to  claim 1 , wherein the azo based compound is at least one selected from the group consisting of 2,2′-azobis(2-amidinopropane)dihydrochloride, 2,2′-azobis{2-[1-(2-hydroxyethyl)-2-imidazoline-2-yl]propane}dihydrochloride and 2,2′-azobis[N-(2-carboxyethyl)-2-methylpropione amidine]tetrahydrate. 
     
     
         3 . The method of producing a water-absorbent resin according to  claim 1 , wherein the peroxide is at least one selected from the group consisting of potassium persulfate, ammonium persulfate, sodium persulfate and hydrogen peroxide. 
     
     
         4 . The method of producing a water-absorbent resin according to  claim 1 , wherein the internal-crosslinking agent is at least one selected from the group consisting of (poly)ethylene glycol diglycidyl ether, (poly)propylene glycol diglycidyl ether and (poly)glycerin diglycidyl ether. 
     
     
         5 . A water-absorbent resin obtained by polymerizing a water-soluble ethylenically unsaturated monomer in the presence of an internal-crosslinking agent, and performing post-crosslinking with a post-crosslinking agent, wherein
 a water-absorption capacity of physiological saline under a load of 4.14 kPa at 120 minutes passed from the start of water absorption is 20 ml/g or more, and   the degree of swelling under a load at 30 minutes is 70% or less when the water-absorption capacity of physiological saline under a load of 4.14 kPa at 120 minutes passed from the start of water absorption is taken as a degree of swelling under a load of 100%, and   the degree of swelling under a load at a certain time passed is calculated by the following formula:   
       
         
           
             
               
                 
                   
                     
                       Degree 
                        
                       
                         
                             
                         
                          
                         
                             
                         
                       
                        
                       of 
                        
                       
                         
                             
                         
                          
                         
                             
                         
                       
                        
                       swelling 
                        
                       
                         
                             
                         
                          
                         
                             
                         
                       
                        
                       under 
                        
                       
                           
                       
                        
                       a 
                        
                       
                           
                       
                        
                       load 
                        
                       
                           
                       
                        
                       at 
                        
                       
                         
                             
                         
                          
                         
                             
                         
                       
                        
                       a 
                        
                       
                           
                       
                        
                       certain 
                        
                       
                         
                             
                         
                          
                         
                             
                         
                       
                        
                       time 
                        
                       
                           
                       
                        
                       passed 
                        
                       
                           
                       
                        
                       
                         ( 
                         % 
                         ) 
                       
                     
                     = 
                     
                       
                         
                           
                             
                               
                                 
                                   Water 
                                    
                                   
                                     
                                         
                                     
                                      
                                     
                                         
                                     
                                   
                                    
                                   absorption 
                                    
                                   
                                     
                                         
                                     
                                      
                                     
                                         
                                     
                                   
                                    
                                   capacity 
                                    
                                   
                                     
                                         
                                     
                                      
                                     
                                         
                                     
                                   
                                    
                                   for 
                                    
                                   
                                       
                                   
                                    
                                   physiological 
                                 
                                  
                                 
                                   
                                       
                                   
                                    
                                   
                                       
                                   
                                 
                               
                             
                           
                           
                             
                               
                                 saline 
                                  
                                 
                                     
                                 
                                  
                                 under 
                                  
                                 
                                     
                                 
                                  
                                 a 
                                  
                                 
                                     
                                 
                                  
                                 load 
                                  
                                 
                                     
                                 
                                  
                                 of 
                                  
                                 
                                     
                                 
                                  
                                 4.14 
                                  
                                 
                                   
                                       
                                   
                                    
                                   
                                       
                                   
                                 
                                  
                                 kPa 
                                  
                                 
                                     
                                 
                                  
                                 at 
                                  
                                 
                                     
                                 
                                  
                                 a 
                               
                             
                           
                           
                             
                               
                                 certain 
                                  
                                 
                                     
                                 
                                  
                                 time 
                                  
                                 
                                     
                                 
                                  
                                 passed 
                                  
                                 
                                     
                                 
                                  
                                 
                                   ( 
                                   
                                     ml 
                                      
                                     
                                       / 
                                     
                                      
                                     g 
                                   
                                   ) 
                                 
                               
                             
                           
                         
                         
                           
                             
                               
                                 
                                   Water 
                                    
                                   
                                     
                                         
                                     
                                      
                                     
                                         
                                     
                                   
                                    
                                   absorption 
                                    
                                   
                                     
                                         
                                     
                                      
                                     
                                         
                                     
                                   
                                    
                                   capacity 
                                    
                                   
                                     
                                         
                                     
                                      
                                     
                                         
                                     
                                   
                                    
                                   for 
                                    
                                   
                                       
                                   
                                    
                                   physiological 
                                 
                                  
                                 
                                   
                                       
                                   
                                    
                                   
                                       
                                   
                                 
                               
                             
                           
                           
                             
                               
                                 
                                   saline 
                                    
                                   
                                       
                                   
                                    
                                   under 
                                    
                                   
                                       
                                   
                                    
                                   a 
                                    
                                   
                                       
                                   
                                    
                                   load 
                                    
                                   
                                       
                                   
                                    
                                   of 
                                    
                                   
                                       
                                   
                                    
                                   4.14 
                                    
                                   
                                     
                                         
                                     
                                      
                                     
                                         
                                     
                                   
                                    
                                   kPa 
                                    
                                   
                                       
                                   
                                    
                                   at 
                                 
                                  
                                 
                                     
                                 
                               
                             
                           
                           
                             
                               
                                 120 
                                  
                                 
                                     
                                 
                                  
                                 minutes 
                                  
                                 
                                     
                                 
                                  
                                 passed 
                                  
                                 
                                     
                                 
                                  
                                 
                                   ( 
                                   
                                     ml 
                                      
                                     
                                       / 
                                     
                                      
                                     g 
                                   
                                   ) 
                                 
                               
                             
                           
                         
                       
                       × 
                       100 
                     
                   
                 
                 
                   
                     [ 
                     
                       Formula 
                        
                       
                           
                       
                        
                       1 
                     
                     ] 
                   
                 
               
             
           
         
       
     
     
         6 . An absorbent article using an absorbent material comprising the water-absorbent resin according to  claim 5 . 
     
     
         7 . The method of producing a water-absorbent resin according to  claim 2 , wherein the peroxide is at least one selected from the group consisting of potassium persulfate, ammonium persulfate, sodium persulfate and hydrogen peroxide. 
     
     
         8 . The method of producing a water-absorbent resin according to  claim 2 , wherein the internal-crosslinking agent is at least one selected from the group consisting of (poly)ethylene glycol diglycidyl ether, (poly)propylene glycol diglycidyl ether and (poly)glycerin diglycidyl ether. 
     
     
         9 . The method of producing a water-absorbent resin according to  claim 3 , wherein the internal-crosslinking agent is at least one selected from the group consisting of (poly)ethylene glycol diglycidyl ether, (poly)propylene glycol diglycidyl ether and (poly)glycerin diglycidyl ether. 
     
     
         10 . The method of producing a water-absorbent resin according to  claim 7 , wherein the internal-crosslinking agent is at least one selected from the group consisting of (poly)ethylene glycol diglycidyl ether, (poly)propylene glycol diglycidyl ether and (poly)glycerin diglycidyl ether.

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