Asymmetric catalytic reduction of oxcarbazepine

Abstract

A process for preparing (S)-(+)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide or (R)-(−)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide, by reduction of oxcarbazepine in the presence of a catalyst and a hydride source is disclosed. The catalyst is prepared from a combination of [RuX 2 (L)] 2 wherein X is chlorine, bromine or iodine, and L is an aryl or aryl-aliphatic ligand, with a ligand of formula (A) or formula (B): wherein R 1 is chosen from C 1-6 alkoxy and C 1-6 alkyl, n is a number from 0 to 5, and when n is a number from 2 to 5, R 1 can be the same or different, and R 2 is alkyl, substituted alkyl, aryl, substituted aryl, alkaryl or substituted alkaryl. The hydride source is either NR 3 R 4 R 5 and formic acid, [R 3 R 4 R 5 NH][OOCH] and optionally formic acid, or [M][OOCH] x and formic acid, wherein R 3 , R 4 and R 5 are C 1-6 alkyl, M is an alkali metal or alkaline earth metal and x is 1 or 2. A pH from 6.5 to 8 is maintained during the process.

1 . A process for preparing (S)-(+)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide or (R)-(−)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide, by reduction of oxcarbazepine in the presence of a catalyst and a hydride source, wherein the catalyst is prepared from a combination of [RuX 2 (L)] 2  wherein X is chlorine, bromine or iodine, and L is an aryl or aryl-aliphatic ligand, with a ligand of formula (A) or formula (B): 
       
         
           
           
               
               
           
         
         wherein R 1  is chosen from C 1-6  alkoxy and C 1-6  alkyl, n is a number from 0 to 5, and when n is from 2 to 5, R 1  can be the same or different, and R 2  is alkyl, substituted alkyl, aryl, substituted aryl, alkaryl or substituted alkaryl; 
         wherein the hydride source is chosen from NR 3 R 4 R 5  and formic acid, or [R 3 R 4 R 5 NH][OOCH] and optionally formic acid, or [M][OOCH] x  and formic acid, wherein R 3 , R 4  and R 5  are C 1-6  alkyl, M is an alkali metal or alkaline earth metal and x is 1 or 2, 
         and wherein during the process a pH from 6.5 to 8 is maintained. 
       
     
     
         2 . A process according to  claim 1 , wherein X is chlorine. 
     
     
         3 . A process according to  claim 1  or  claim 2 , wherein L is p-cymene. 
     
     
         4 . A process according to any preceding claim, wherein n is 1 and R 1  is a methoxy group or a methyl group. 
     
     
         5 . A process according to  claim 4 , wherein n is 1 and R 1  is a methoxy group or a methyl group in the para position. 
     
     
         6 . A process according to any preceding claim wherein the ligand of formula (A) or foliuula (B) is (S,S)-N-(4-toluenesulfonyl)-di(methoxyphenyl)ethylenediamine, ((S,S)-TsDAEN), or (R,R)-N-(4-toluenesulfonyl)-di(methoxyphenyl)ethylenediamine, ((R,R)-TsDAEN). 
     
     
         7 . A process according to any preceding claim, wherein the molar ratio of oxcarbazepine to the ruthenium catalyst is at least 500:1 
     
     
         8 . A process according to  claim 7 , wherein the molar ratio of oxcarbazepine to the ruthenium catalyst is at least 1500:1. 
     
     
         9 . A process according to  claim 7 , wherein the molar ratio of oxcarbazepine to the ruthenium catalyst is at least 2500:1. 
     
     
         10 . A process according to any preceding claim, wherein the hydride source is NR 3 R 4 R 5  and formic acid. 
     
     
         11 . A process according to  claim 10 , wherein less than two equivalents of NR 3 R 4 R 5  and less than 1 equivalent of foiiuic acid are added to the reaction mixture at the start of the process. 
     
     
         12 . A process according to any one of  claims 1  to  9 , wherein the hydride source is [R 3 R 4 R 5 NH][OOCH] and optionally formic acid. 
     
     
         13 . A process according to  claim 10 , wherein less than two equivalents of [R 3 R 4 R 5 NH][OOCH] and less than 0.5 equivalents of formic acid are added to the reaction mixture at the start of the process. 
     
     
         14 . A process according to any one of  claims 1  to  9 , wherein the hydride source is [M][OOCH] x  and formic acid. 
     
     
         15 . A process according to  claim 14 , wherein less than two equivalents of [M][OOCH] x  and less than 1 equivalent of formic acid are added to the reaction mixture at the start of the process. 
     
     
         16 . A process according to any preceding claim wherein R 3 , R 4  and R 5  are ethyl, propyl or butyl. 
     
     
         17 . A process according to any preceding claim, wherein the pH is maintained from 6.5 to 8 by adding formic acid in a controlled manner during the course of the reaction. 
     
     
         18 . A process according to  claim 17 , wherein the pH is maintained from 7.0 to 7.8 by adding formic acid in a controlled manner during the course of the reaction. 
     
     
         19 . A process according to any preceding claim, wherein the reduction takes place in a solvent, wherein the solvent comprises at least one polar aprotic solvent. 
     
     
         20 . A process according to  claim 19 , wherein the solvent comprises dimethylformamide or acetonitrile. 
     
     
         21 . A process according to  claim 10   claim 11 ,  claim 14  or  claim 15 , wherein the reduction takes place in a solvent consisting of 0-25% DMF, 0-25% water and 75-95% EtOAc or 0-25% acetonitrile, 0-25% water and 75-95% EtOAc. 
     
     
         22 . A process according to  claim 12  or  claim 13 , wherein the reduction takes place in a solvent consisting of 5-25% DMF and 75-95% EtOAc, 5-25% acetonitrile and 75-95% EtOAc, 5-25% DMF and 75-95% water, or 5-25% acetonitrile and 75-95% water. 
     
     
         23 . A process according to any preceding claim wherein the process is carried out under reflux conditions. 
     
     
         24 . A process according to any preceding claim, wherein the reduction takes place in the presence of a phase transfer catalyst and the phase transfer catalyst is a quaternary alkyl ammonium halide. 
     
     
         25 . A process according to any preceding claim, wherein the (S)-(+)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide or (R)-(−)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide is isolated either by addition of methyl tert-butyl ether (MTBE) and filtration, or by precipitation from either methanol/water or methanol/MTBE at 0-5° C. 
     
     
         26 . A process according to any one of  claims 1  to  24 , wherein the (S)-(+)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide or (R)-(−)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide is precipitated by removing the reaction solvent while adding water to maintain the reaction volume at a substantially constant level. 
     
     
         27 . A process according to  claim 26 , wherein the precipitated (S)-(+)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide or (R)-(−)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide is isolated by filtration followed by reslurrying in ethyl acetate and filtration. 
     
     
         28 . A process according to any preceding claim wherein the (S)-(+)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide or (R)-(−)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide has an optical purity in the range 92-100%. 
     
     
         29 . A process for preparing an compound of formula (C) or (D) 
       
         
           
           
               
               
           
         
       
       wherein R 6  is hydrogen, alkyl, halogenalkyl, aralkyl, cycloalkyl, cycloalkyalkyl, alkoxy, aryl or pyridyl; comprising a first step, which is a process for the production of (S)-(+)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide or (R)-(−)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide according to any preceding claim, and a second step, wherein the (S)-(+)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide or (R)-(−)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide is acylated. 
     
     
         30 . A process for preparing (S)-(−)-10-acetoxy-10,11-dihydro-5H-dibenz/b,f/azepine-5-carboxamide comprising a first step, which is a process for the production of (S)-(+)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide according to any one of  claims 1  to  28 , and a second step wherein the (S)-(+)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide is acylated. 
     
     
         31 . A process for preparing (R)-(+)-10-acetoxy-10,11-dihydro-5H-dibenz/b,f/azepine-5-carboxamide comprising a first step, which is a process for the production of (R)-(−)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide according to any one of  claims 1  to  28 , and a second step wherein the (R)-(−)-10,11-dihydro-10-hydroxy-5H-dibenz/b,f/azepine-5-carboxamide is acylated.