US2017175232A1PendingUtilityA1

Thermal insulation material and production method thereof

Assignee: TOYOTA MOTOR CO LTDPriority: Dec 16, 2015Filed: Dec 1, 2016Published: Jun 22, 2017
Est. expiryDec 16, 2035(~9.4 yrs left)· nominal 20-yr term from priority
B22F 2999/00C22C 21/12C22C 38/16C23C 4/08C22C 38/002B22F 2998/10C22C 33/0278C22C 38/06C22C 38/007C22C 1/0416B22F 3/23
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Claims

Abstract

A thermal insulation material containing an Al—Cu—Fe-based alloy, wherein at least part of the Al—Cu—Fe-based alloy comprises a quasicrystalline phase, wherein the Al—Cu—Fe-based alloy contains one or more transition elements selected from the group of Ru, Rh, Pd, Ag, Os, Jr, Pt, and Au, and wherein the total of the transition elements is from 0.25 to 0.75 atom % when the whole of the Al—Cu—Fe-based alloy is 100 atom %.

Claims

exact text as granted — not AI-modified
1 . A thermal insulation material containing an Al—Cu—Fe-based alloy,
 wherein at least part of the Al—Cu—Fe-based alloy comprises a quasicrystalline phase, 
 wherein the Al—Cu—Fe-based alloy contains one or more transition elements selected from the group consisting of Ru, Rh, Pd, Ag, Os, Ir, Pt, and Au, and 
 wherein the total of the transition elements is from 0.25 to 0.75 atom %, when the whole of the Al—Cu—Fe-based alloy is 100 atom %. 
 
     
     
         2 . The thermal insulation material according to  claim 1 , wherein the Al—Cu—Fe-based alloy has a composition represented by AlaCubFecXd (wherein X is one or more members of the transition elements, 20.0≦b≦28.0, 10.0≦c≦14.0, 0.25≦d≦0.75, and a+b+c+d=100). 
     
     
         3 . The thermal insulation material according to  claim 2 , wherein b is from 23.5 to 26.0 and c is from 11.7 to 13.0. 
     
     
         4 . A method for producing the thermal insulation material according to  claim 1 , comprising:
 weighing and mixing raw material powder, and   heating the mixed raw material powder in a non-oxidizing atmosphere to mutually solid-phase diffuse respective elements contained in the raw material powder,   wherein the raw material powder contain powder of respective metals or alloys of Al, Cu and Fe and powder of metals or alloys of one or more transition elements selected from the group consisting of Ru, Rh, Pd, Ag, Os, Ir, Pt, and Au.   
     
     
         5 . The method according to  claim 4 , wherein the raw material powder contain an Al powder, a Cu powder, an Fe powder, and powder of metals of one or more transition elements selected from the group consisting of Ru, Rh, Pd, Ag, Os, Ir, Pt, and Au. 
     
     
         6 . The method according to,  claim 4  wherein the heating temperature is from 550 to 800° C.

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