Golf Club Head With Structural Columns

Abstract

A golf club head having multiple structural columns is disclosed herein. A body comprises a face section, a sole section, and a crown or return section, and defines a hollow interior. Each of the structural columns extends from the crown or return section to the sole section within the hollow interior to reduce stresses placed on the face section during impact with a golf ball. The structural columns are all located within 1 inch of a rear surface of the face section measured along a plane normal to the center of the face, and are spaced a distance of 0.500 to 2.00 inch from one another within the hollow interior.

We claim as our invention the following: 
     
         1 . A golf club head comprising:
 a cast metal body comprising
 a toe structural column comprising a body with a crown end, a sole end, a forward surface, a rearward surface, a heel surface and a toe surface, 
 a heel structural column comprising a body with a crown end, a sole end, a forward surface, a rearward surface, a heel surface and a toe surface, 
 a striking face section having an exterior surface, an interior surface, an upper perimeter and a lower perimeter, 
 a crown return portion extending rearward from the upper perimeter of the striking face section, and 
 a sole section portion extending rearward from the lower perimeter of the striking face section; 
   wherein the crown end of the toe structural column is connected to the crown return portion, the crown end of the heel structural column is connected to the crown return portion, the sole end of the toe structural column is connected to the sole section, and the sole end of the heel structural column is connected to the sole section;   wherein each of the heel structural column and the toe structural column has a radius of curvature ranging from 0.025 inch to 0.05 inch;   wherein the heel surface of the toe structural column is a distance ranging from 0.75 inch to 1.5 inches from the toe surface of the heel structural column;   wherein the toe structural column and the heel structural column attenuate movement of the crown return portion and the sole section when the striking face section impacts a golf ball.   
     
     
         2 . The golf club head according to  claim 1  wherein the toe structural column and the heel structural column each have a length from the sole end to the crown end ranging from 1 inch to 2.5 inches. 
     
     
         3 . The golf club head according to  claim 1  wherein the cast metal body is composed of a titanium alloy. 
     
     
         4 . The golf club head according to  claim 1  wherein the golf club head has a volume ranging from 420 cubic centimeters to 470 cubic centimeters. 
     
     
         5 . The golf club head according to  claim 1  wherein the cast metal body is composed of a titanium alloy. 
     
     
         6 . The golf club head according to  claim 1  wherein the golf club head has a mass ranging from 185 grams to 215 grams. 
     
     
         7 . The golf club head according to  claim 1  further comprising a crown portion composed of a carbon composite material. 
     
     
         8 . The golf club head according to  claim 1  wherein the sole section comprises a plurality of cutouts covered with a plurality of cover pieces, each of the plurality of cover pieces composed of a carbon composite material. 
     
     
         9 . The golf club head according to  claim 1  wherein a contact area between the crown return portion and each of the toe structural column and the heel structural column ranges from 0.02 square inches to 0.04 square inches. 
     
     
         10 . The golf club head according to  claim 1  wherein the forward surface of each of the toe structural column and the heel structural column is at least 0.120 inch rearward from the interior surface of the striking face section and the rearward surface of each of the toe structural column and the heel structural column is no more than 1.0 inch rearward from the interior surface of the striking face section. 
     
     
         11 . The golf club head according to  claim 1  wherein the cast metal body is composed of a steel material. 
     
     
         12 . A golf club head comprising:
 a toe structural column comprising a body with a crown end, a sole end, a forward arc surface, a rearward arc surface, a heel arc surface and a toe arc surface,   a heel structural column comprising a body with a crown end, a sole end, a forward arc surface, a rearward arc surface, a heel arc surface and a toe arc surface,   a striking face section having an exterior surface, an interior surface, an upper perimeter and a lower perimeter,   a crown return portion extending rearward from the upper perimeter of the striking face section,   a sole section portion extending rearward from the lower perimeter of the striking face section, and   a hosel section;   a crown body attached to the crown return portion, the crown body composed of a carbon composite material;   wherein the crown end of the toe structural column is connected to the crown return portion, the crown end of the heel structural column is connected to the crown return portion, the sole end of the toe structural column is connected to the sole section, and the sole end of the heel structural column is connected to the sole section;   wherein each of the heel structural column and the toe structural column has a radius of curvature ranging from 0.025 inch to 0.05 inch;   wherein the heel surface of the toe structural column is a distance ranging from 0.75 inch to 1.5 inches from the toe surface of the heel structural column;   wherein the toe structural column and the heel structural column attenuate movement of the crown return portion and the sole section when the striking face section impacts a golf ball.   
     
     
         13 . The golf club head according to  claim 12  wherein the toe structural column and the heel structural column each have a length from the sole end to the crown end ranging from 1 inch to 2.5 inches. 
     
     
         14 . The golf club head according to  claim 12  wherein the heel arc surface of the toe structural column is a distance ranging from 0.75 inch to 1.5 inches from the toe arc surface of the heel structural column. 
     
     
         15 . The golf club head according to  claim 12  wherein the golf club head has a volume ranging from 420 cubic centimeters to 470 cubic centimeters. 
     
     
         16 . The golf club head according to  claim 12  wherein the golf club head has a mass ranging from 185 grams to 215 grams. 
     
     
         17 . The golf club head according to  claim 12  wherein the body of each of the toe structural column and the heel structural column is hollow. 
     
     
         18 . The golf club head according to  claim 12  wherein the sole section comprises a plurality of cutouts covered with a plurality of cover pieces, each of the plurality of cover pieces composed of a carbon composite material. 
     
     
         19 . The golf club head according to  claim 12  wherein a contact area between the crown return portion and each of the toe structural column and the heel structural column ranges from 0.002 square inches to 0.03 square inches. 
     
     
         20 . A golf club head comprising:
 a cast metal body composed of a titanium alloy, the cast metal body comprising
 a toe structural column comprising a body with a crown end, a sole end, a forward surface, a rearward surface, a heel surface and a toe surface, 
 a heel structural column comprising a body with a crown end, a sole end, a forward surface, a rearward surface, a heel surface and a toe surface, 
 a striking face section having an exterior surface, an interior surface, an upper perimeter and a lower perimeter, 
 a crown return portion extending rearward from the upper perimeter of the striking face section, and 
 a sole section portion extending rearward from the lower perimeter of the striking face section; 
   a crown portion composed of a carbon composite material;   wherein the crown end of the toe structural column is connected to the crown return portion, the crown end of the heel structural column is connected to the crown return portion, the sole end of the toe structural column is connected to the sole section, and the sole end of the heel structural column is connected to the sole section;   wherein each of the heel structural column and the toe structural column has a radius of curvature ranging from 0.025 inch to 0.05 inch;   wherein the heel surface of the toe structural column is a distance ranging from 0.75 inch to 1.5 inches from the toe surface of the heel structural column;   wherein the golf club head has a volume ranging from 420 cubic centimeters to 470 cubic centimeters;   wherein the toe structural column and the heel structural column attenuate movement of the crown return portion and the sole section when the striking face section impacts a golf ball.