Drill attachment for cannulated surgical drills

Abstract

A hammer drill attachment is provided for attachment to a bi-directional surgical drill. The attachment comprises a lengthwise adapter to engage a chuck of the surgical drill, a transmission mechanism, and a quick-release mechanism. The transmission mechanism comprises a pair of toothed plates, the teeth of a proximal plate configured to permit engagement with the teeth of a distal plate. When the proximal plate rotates in a first direction, the proximal plate transmits a rotational motion to the distal plate. When the proximal plate rotates in a second direction, the proximal plate transmits an axial percussive force to the distal plate. The quick-release mechanism comprises a socket to receive a collet, a socket seater, and a latching arm to move the socket seater with respect to the socket, thereby seating or unseating the collet in the socket.

What is claimed is: 
     
         1 . A quick-release mechanism for a collet, the mechanism comprising:
 a socket configured to receive the collet in a collet lumen, the socket comprising:
 a proximal socket flange, and 
 a distal socket flange distal to the proximal socket flange; 
   a socket seater comprising:
 a socket lumen configured to receive the socket, wherein the socket lumen is co-axial to the collet lumen, 
 a socket seater flange disposed between the proximal socket flange and the distal socket flange, and 
 a socket seater stub; 
   a return spring disposed on an exterior surface of the socket seater; and   a latching arm in contact with the socket seater stub, the latching arm having a first state, a second state, and a third state, wherein the latching arm moves in a direction under a force with the return spring.   
     
     
         2 . The mechanism of  claim 1 , wherein the socket seater flange, when the latching arm is placed in the first state, is configured to move the proximal socket flange in a proximal direction, thereby securing an exterior surface of the collet against an inner surface of the collet lumen. 
     
     
         3 . The mechanism of  claim 2 , wherein the return spring is compressed when the proximal socket flange is moved in the proximal direction. 
     
     
         4 . The mechanism of  claim 1 , wherein the socket seater flange, when the latching arm is placed in the third state, is configured to move the distal socket flange in the distal direction, thereby releasing an exterior surface of the collet from an inner surface of the collet lumen. 
     
     
         5 . The mechanism of  claim 4 , wherein the return spring expands when the distal socket flange is moved in the distal direction. 
     
     
         6 . The mechanism of  claim 1 , further comprising:
 a handle in contact with the latching arm at a first end of the latching arm; and   a mechanical switch in contact with the latching arm at a second end of the latching arm, wherein the mechanical switch is configured to be placed sequentially into a first stable state, a second stable state, a first transitory state, and a second transitory state.   
     
     
         7 . The mechanism of  claim 6 , wherein the first transitory state and the second transitory state place the latching arm transiently in the first latching arm state. 
     
     
         8 . The mechanism of  claim 6 , wherein the mechanical switch comprises a pin and a closed-loop track, wherein the track is configured to receive a first end of the pin, and the latching arm is configured to receive a second end of the pin, wherein the pin is constrained to travel in a single direction around the closed-loop track. 
     
     
         9 . The mechanism of  claim 8 , wherein the closed-loop track comprises a plurality of track segments, and the latching arm is a flexure configured to apply a force to the pin in the orthogonal direction. 
     
     
         10 . The mechanism of  claim 8 , further comprising a torsional spring in contact with a latching arm axle configured to apply a rotational force to the latching arm, and a leaf spring releasably in contact with at least a portion of a surface of the latching arm and configured to apply a restoring force to the latching arm. 
     
     
         11 . The mechanism of  claim 10 , wherein the restoring force is greater than the rotational force applied by the torsional return spring to the latching arm through the latching arm axle. 
     
     
         12 . The mechanism of  claim 1 , wherein an inner surface of the collet lumen is textured. 
     
     
         13 . A transmission mechanism, comprising:
 a housing;   a proximal toothed plate disposed within the housing and comprising a body having a distal side comprising a plurality of teeth; and   a distal toothed plate disposed within the housing and comprising a body having a proximal side comprising a plurality of teeth configurable to engage the plurality of teeth of the proximal toothed plate, wherein:
 the housing axially constrains the distal toothed plate, 
 each tooth of the proximal toothed plate and each tooth of the distal toothed plate comprises a riser side and a ramp side, 
 a rotation of the proximal toothed plate in a first direction engages the plurality of teeth of the proximal toothed plate with the plurality of teeth of the distal toothed plate, thereby imparting a rotational force to the distal toothed plate, and a rotation of the proximal toothed plate in a second direction disengages the plurality of teeth of the proximal toothed plate from the plurality of teeth of the distal toothed plate and rotationally slides the plurality of teeth of the proximal toothed plate with respect to the plurality of teeth of the distal toothed plate, thereby imparting an axial impact force to the distal toothed plate, 
   a lengthwise adapter having a distal end configured to engage the proximal toothed plate body and impart a rotational motion thereto,   a hammer spring disposed around an outer surface of the lengthwise adapter and engaging a proximal surface of the proximal toothed plate, the hammer spring being configured to compress when the proximal toothed plate disengages the plurality of teeth of the proximal toothed plate from the plurality of teeth of the distal toothed plate during a rotation in the second direction,   wherein the lengthwise adapter further comprises a proximal end configured to engage a chuck of a drill.   
     
     
         14 . The mechanism of  claim 13 , wherein the hammer spring is configured to expand when the plurality of teeth of the proximal toothed plate re-engages the plurality of teeth of the distal toothed plate, thereby delivering a percussive axial force to the distal toothed plate. 
     
     
         15 . The mechanism of  claim 13 , wherein the proximal toothed plate comprises a number of teeth equal to a number of teeth of the distal toothed plate. 
     
     
         16 . The mechanism of  claim 15 , wherein the proximal toothed plate and the distal toothed plate each comprise about three teeth to about eight teeth. 
     
     
         17 . The mechanism of  claim 13 , wherein the distal toothed plate is configured to axially receive a collet in a distal central structure thereof, further comprising a compliant spring disposed around the distal central structure and contacting a distal side of the distal toothed plate on a first compliant spring side and an inner surface of the housing on a second compliant spring side, wherein the compliant spring comprises a Belleville washer. 
     
     
         18 . A surgical drill kit comprising:
 a bi-directional cannulated surgical drill; and   a drill attachment comprising:
 a housing, 
 a lengthwise adapter comprising a proximal end configured to engage a chuck of the bi-directional drill, 
 a transmission mechanism configured to engage a distal end of the lengthwise adapter, comprising:
 a proximal toothed plate disposed within the housing and comprising a body having a distal side thereof comprising a plurality of teeth; and 
 a distal toothed plate disposed within and axially constrained by the housing and comprising a body having a proximal side comprising a plurality of teeth configurable to engage the plurality of teeth of the proximal toothed plate, 
 wherein:
 each tooth of the proximal toothed plate and each tooth of the distal toothed plate comprises a riser side and a ramp side, 
 a rotation of the proximal toothed plate in a first direction engages the plurality of teeth of the proximal toothed plate with the plurality of teeth of the distal toothed plate, thereby imparting a rotational force to the distal toothed plate, and 
 a rotation of the proximal toothed plate in a second direction disengages the plurality of teeth of the proximal toothed plate from the plurality of teeth of the distal toothed plate and rotationally slides the plurality of teeth of the proximal toothed plate with respect to the plurality of teeth of the distal toothed plate, thereby imparting an axial impact force to the distal toothed plate; 
 
 
 a collet contacting a distal portion of the distal toothed plate, and 
 a quick-release mechanism for the collet comprising:
 a socket configured to receive the collet in a collet lumen, the socket comprising:
 a proximal socket flange, and 
 a distal socket flange distal to the proximal socket flange; a socket seater comprising: 
 a socket lumen configured to receive the socket, a socket seater flange disposed between the proximal socket flange and the distal socket flange, and 
 a socket seater stub; 
 a return spring disposed on an exterior surface of the socket seater; and 
 a latching arm in contact with the socket seater stub, the latching arm having a first state, a second state, and a third state. 
 
 
   
     
     
         19 . A surgical drill kit of  claim 18 , further comprising separate push buttons to control the direction of the cannulated surgical drill movement. 
     
     
         20 . A surgical drill kit of  claim 18 , further comprising a unidirectional bearing, wherein the unidirectional bearing aids in creating an axial hammering movement.