US2017029567A1PendingUtilityA1
Methods of manufacture of polyetherimides
Assignee: SABIC GLOBAL TECHNOLOGIES BVPriority: Apr 15, 2014Filed: Apr 15, 2015Published: Feb 2, 2017
Est. expiryApr 15, 2034(~7.7 yrs left)· nominal 20-yr term from priority
C08G 73/1064C08G 73/1046C08G 73/1021C08G 73/1032
60
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Claims
Abstract
A method of manufacture of a polyetherimide composition includes contacting a substituted phthalic anhydride and an organic diamine in the presence of diphenyl sulfone, sulfolane, or a combination comprising at least one of the foregoing solvents at a temperature of greater than 130° C. to provide a bis(phthalimide) composition comprising diphenyl sulfone, sulfolane, or a combination comprising at least one of the foregoing solvents and a bis(phthalimide); and polymerizing the bis(phthalimide) and an alkali metal salt of a dihydroxy aromatic compound in the presence of diphenyl sulfone, sulfolane, or a combination comprising at least one of the foregoing to form a polyetherimide. The method does not require any catalyst either for the imidization or the poly merization.
Claims
exact text as granted — not AI-modifiedWhat is claimed is:
1 . A method for the manufacture of a polyetherimide composition, the method comprising
contacting a substituted phthalic anhydride and an organic diamine in the presence of diphenyl sulfone or sulfolane or a combination comprising at least one of the foregoing solvents at a temperature of greater than 130° C., wherein the substituted phthalic anhydride has a formula
and
the organic diamine has a formula
H 2 N—R—NH 2
to provide a bis(phthalimide) composition comprising diphenyl sulfone or sulfolane or a combination comprising at least one of the foregoing solvent and a bis(phthalimide) of the formula
and
polymerizing the bis(phthalimide) and an alkali metal salt of a dihydroxy aromatic compound of the formula
MO—Z—OM
in the presence of diphenyl sulfone or sulfolane or a combination comprising at least one of the foregoing solvents to form a polyetherimide of the formula
wherein in the foregoing formulae
X is fluoro, chloro, bromo, iodo, nitro, or a combination comprising at least one of the foregoing;
R is an aromatic hydrocarbon group having 6 to 27 carbon atoms, a halogenated derivative thereof, a straight or branched chain alkylene group having 2 to 10 carbon atoms, a halogenated derivative thereof, a cycloalkylene group having 3 to 20 carbon atoms, a halogenated derivative thereof, —(C 6 H 10 ) z — wherein z is an integer from 1 to 4, an aromatic hydrocarbyl moiety having from 1 to 6 aromatic groups, and a divalent group of the formula
wherein Q 1 is —O—, —S—, —C(O)—, —SO 2 —, —SO—, —C y H 2y — wherein y is an integer from 1 to 5, or a combination comprising at least one of the foregoing;
M is an alkali metal;
Z is an aromatic C 6-24 monocyclic or polycyclic moiety optionally substituted with 1 to 6 C 1-8 alkyl groups, 1 to 8 halogen atoms, or a combination comprising at least one of the foregoing; and
n is an integer greater than 1.
2 . The method of claim 1 , wherein the stoichiometric ratio of the substituted phthalic anhydride to the organic diamine is 1.95:1 to 2.05:1, and the stoichiometric ratio of the bis(phthalimide) to the alkali metal salt of the dihydroxy aromatic compound is 0.9:1 to 1.1:1.
3 . The method of claim 1 , wherein
weight
of
bis
(
phthalimide
)
weight
of
bis
(
phthalimide
)
+
weight
of
diphenyl
sulphone
or
sulfolane
(
100
)
is 1 to 30%.
4 . The method of claim 1 , further comprising
determining the stoichiometric molar ratio of the substituted phthalic anhydride to the organic diamine during the imidization of the substituted phthalic anhydride and the organic diamine; and optionally adjusting the stoichiometric molar ratio by adding additional substituted phthalic anhydride or organic diamine.
5 . The method of claim 1 , further comprising heating the diphenyl sulfone to a temperature of greater than 130° C., and combining the substituted phthalic anhydride and the organic diamine with the heated diphenyl sulfone.
6 . The method of claim 1 , further comprising adding a monofunctional reactant to the substituted phthalic anhydride, the organic diamine, the diphenyl sulfone, sulfolane, or a combination comprising at least one of the foregoing.
7 . The method of claim 1 , wherein the contacting is conducted at a temperature of 130° C. to 250° C.
8 . The method of claim 1 , wherein the contacting is conducted in the absence of an imidization catalyst.
9 . The method of claim 1 , wherein the polymerization is conducted in the absence of a polymerization catalyst.
10 . The method of claim 1 , wherein the polymerization is conducted in the presence of a polymerization catalyst.
11 . The method of claim 1 , wherein
X is chloro, fluoro, bromo, or nitro, and R is a divalent radical of the formula —(C 6 H 10 ) z — wherein z is an integer from 1 to 4,
or a combination comprising at least one of the foregoing, wherein Q 1 is a single bond, —O—, —S—, —C(O)—, —SO 2 —, —SO—, —C y H 2y — wherein y is an integer from 1 to 5, or a combination comprising at least one of the foregoing.
12 . The method of claim 1 , wherein X is chloro and R is m-phenylene, p-phenylene, an arylene ether, a diarylsulfone, a group of the formula
wherein Q 1 — is a single bond, —O—, —S—, —C(O)—, —SO 2 —, —SO—, —C y H 2y wherein y is an integer from 1 to 5, or a combination comprising at least one of the foregoing, preferably wherein R is m-phenylene, p-phenylene, para, para-diphenyl ether, 4,4-diphenylsulfone, or a combination comprising at least one of the foregoing.
13 . The method of claim 1 , wherein the dihydroxy aromatic compound comprises bisphenol A, hydroquinone, biphenol, resorcinol, or a combination comprising at least one of the foregoing.
14 . The method of claim 1 , wherein the dihydroxy aromatic compound is in a powder form or in a slurry form.
15 . The method of claim 1 , wherein the dihydroxy aromatic compound is dispersed in a solvent comprising ortho-dichlorobenzene, xylenes, toluene, diphenyl sulfone, sulfolane, or a combination comprising at least one of the foregoing.
16 . The method of claim 1 , wherein the dihydroxy aromatic compound is dispersed in ortho-dichlorobenzene.
17 . The method of claim 1 , wherein the bis(phthalimide) composition and the polyetherimide composition are manufactured in the same vessel.
18 . A method for the manufacture of a polyetherimide composition, the method comprising
contacting a substituted phthalic anhydride and an organic diamine in the presence of diphenyl sulfone, sulfolane, or a combination comprising at least one of the foregoing solvents at a temperature of 130° C. to 250° C., wherein the substituted phthalic anhydride has a formula
and
the organic diamine has a formula
H 2 N—R—NH 2
to provide a bis(phthalimide) composition comprising diphenyl sulfone, sulfolane, or a combination comprising at least one of the foregoing solvents and a bis(phthalimide) of the formula
and
polymerizing the bis(phthalimide) and a sodium salt of a potassium salt of bisphenol A in the presence of diphenyl sulfone, sulfolane, or a combination comprising at least one of the foregoing solvents to form a polyetherimide of the formula
wherein in the foregoing formulae
X is chloro;
R is m-phenylene, p-phenylene, p,p-diphenylether, or 4,4′-diphenylsulfone;
Z is
and
n is an integer greater than 1.
19 . A polyetherimide composition manufactured by a method of claim 1 .
20 . A polyetherimide composition wherein the polyetherimide has a structure of the formula
wherein
R is an aromatic hydrocarbon group having 6 to 27 carbon atoms, a halogenated derivative thereof, a straight or branched chain alkylene group having 2 to 10 carbon atoms, a halogenated derivative thereof, a cycloalkylene group having 3 to 20 carbon atoms, a halogenated derivative thereof, —(C 6 H 10 ) z — wherein z is an integer from 1 to 4, an aromatic hydrocarbyl moiety having from 1 to 6 aromatic groups, and a divalent group of the formula
wherein Q 1 is —O—, —S—, —C(O)—, —SO 2 —, —SO—, —C y H 2y — wherein y is an integer from 1 to 5, or a combination comprising at least one of the foregoing; and
Z is an aromatic C 6-24 monocyclic or polycyclic moiety optionally substituted with 1 to 6 C 1-8 alkyl groups, 1 to 8 halogen atoms, or a combination comprising at least one of the foregoing; and
n is an integer greater than 1;
preferably wherein
R is m-phenylene, p-phenylene, p,p-diphenylether, or 4,4′-diphenylsulfone;
Z is
and
n is an integer from 10 to 50; and
wherein
the composition comprises one or more of
greater than 0.1 parts per million of diphenyl sulfone, sulfolane, or a combination comprising at least one of the foregoing, or
greater than 1 part per million of sodium or potassium, or a yellowness index of less than 300.Join the waitlist — get patent alerts
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