Phosphorus-containing polymer, article, and processes for producing the same

Abstract

A phosphorus-containing polymer comprises a plurality of phosphorus atoms, wherein about 75% or more of the phosphorus atoms in the phosphorus-containing polymer are present in phosphine oxide moieties. An article comprises a textile material having at least one surface and a phosphorus-containing polymer disposed on a least a portion of the surface, wherein the phosphorus-containing polymer comprises a plurality of phosphorus atoms, and wherein about 75% or more of the phosphorus atoms in the phosphorus-containing polymer are present in phosphine oxide moieties.

What is claimed is: 
     
         1 . A phosphorus-containing polymer comprising a plurality of phosphorus atoms, wherein about 75% or more of the phosphorus atoms in the phosphorus-containing polymer are present in phosphine oxide moieties conforming to a structure selected from the group consisting of Formula (X), Formula (XI), and Formula (XII) 
       
         
           
           
               
               
           
         
         wherein, in each structure, R 1  is independently selected from the group consisting of hydrogen, C 1 -C 3  alkyl, C 1 -C 3  haloalkyl, C 2 -C 3  alkenyl, and C 2 -C 3  haloalkenyl; T 1  and T 2  are independently selected from the group consisting of a hydroxy group and univalent moieties comprising at least one nitrogen atom; and L is a polyvalent linking group comprising at least one nitrogen atom. 
       
     
     
         2 . The phosphorus-containing polymer of  claim 1 , wherein about 80% or more of the phosphorus atoms in the phosphorus-containing polymer are present in phosphine oxide moieties conforming to the structure of Formula (X). 
     
     
         3 . The phosphorus-containing polymer of  claim 2 , wherein about 85% or more of the phosphorus atoms in the phosphorus-containing polymer are present in phosphine oxide moieties conforming to the structure of Formula (X). 
     
     
         4 . The phosphorus-containing polymer of  claim 1 , wherein the remaining phosphorus atoms in the phosphorus-containing polymer are present in moieties selected from the group consisting of phosphine moieties and phosphonium moieties. 
     
     
         5 . The phosphorus-containing polymer of  claim 1 , wherein R 1  is hydrogen. 
     
     
         6 . The phosphorus-containing polymer of  claim 1 , wherein L is a polyvalent linking group produced by a reaction with a compound selected from the group consisting of ammonia, urea, alkylene urea compounds, melamine, guanidine, guanidine derivatives, dicyandiamide, and mixtures thereof. 
     
     
         7 . A process for producing a phosphorus-containing polymer, the process comprising the steps of:
 (a) providing a phosphonium compound comprising at least one phosphonium moiety, the phosphonium moiety conforming to the structure of Formula (I)   
       
         
           
           
               
               
           
         
         wherein R 1  is selected from the group consisting of hydrogen, C 1 -C 3  alkyl, C 1 -C 3  haloalkyl, C 2 -C 3  alkenyl, and C 2 -C 3  haloalkenyl; 
         (b) providing a nitrogen-containing cross-linking compound, the nitrogen-containing cross-linking compound comprising two or more nitrogen-hydrogen bonds; 
         (c) reacting the phosphorus-containing compound and the nitrogen-containing cross-linking compound in a condensation reaction to produce a first intermediate polymer; 
         (d) exposing the first intermediate polymer to a Brønsted base under conditions sufficient to convert at least a portion of the phosphonium moieties to phosphine moieties thereby producing a second intermediate polymer; 
         (e) oxidizing the second intermediate polymer by exposing the second intermediate polymer to a suitable oxidizing agent under conditions sufficient to oxidize at least a portion of the phosphorus atoms in the polymer to a pentavalent state thereby producing a phosphorus-containing polymer; and 
         (f) exposing the phosphorus-containing intermediate polymer to a Brønsted base to neutralize at least a portion of acid generated by the preceding oxidation step. 
       
     
     
         8 . The process of  claim 7 , wherein about 75% or more of the phosphorus atoms in the phosphorus-containing polymer are present in phosphine oxide moieties conforming to a structure selected from the group consisting of Formula (X), Formula (XI), and Formula (XII) 
       
         
           
           
               
               
           
         
         wherein, in each structure, R 1  is independently selected from the group consisting of hydrogen, C 1 -C 3  alkyl, C 1 -C 3  haloalkyl, C 2 -C 3  alkenyl, and C 2 -C 3  haloalkenyl; T 1  and T 2  are independently selected from the group consisting of a hydroxy group and univalent moieties comprising at least one nitrogen atom; and L is a polyvalent linking group comprising at least one nitrogen atom. 
       
     
     
         9 . The process of  claim 8 , wherein about 80% or more of the phosphorus atoms in the phosphorus-containing polymer are present in phosphine oxide moieties conforming to a structure selected from the group consisting of Formula (X), Formula (XI), and Formula (XII). 
     
     
         10 . The process of  claim 9 , wherein about 85% or more of the phosphorus atoms in the polymer are present in phosphine oxide moieties conforming to a structure selected from the group consisting of Formula (X), Formula (XI), and Formula (XII). 
     
     
         11 . The process of  claim 7 , wherein the remaining phosphorus atoms in the phosphorus-containing polymer are present in moieties selected from the group consisting of phosphine moieties and phosphonium moieties. 
     
     
         12 . The process of  claim 7 , wherein R 1  is hydrogen. 
     
     
         13 . The process of  claim 7 , wherein the nitrogen-containing cross-linking compound is selected from the group consisting of ammonia, urea, alkylene urea compounds, melamine, guanidine, guanidine derivatives, dicyandiamide, and mixtures thereof 
     
     
         14 . An article comprising a textile material having at least one surface and a phosphorus-containing polymer disposed on a least a portion of the surface, wherein the phosphorus-containing polymer comprises a plurality of phosphorus atoms, and wherein about 75% or more of the phosphorus atoms in the phosphorus-containing polymer are present in phosphine oxide moieties conforming to a structure selected from the group consisting of Formula (X), Formula (XI), and Formula (XII) 
       
         
           
           
               
               
           
         
         wherein, in each structure, R 1  is independently selected from the group consisting of hydrogen, C 1 -C 3  alkyl, C 1 -C 3  haloalkyl, C 2 -C 3  alkenyl, and C 2 -C 3  haloalkenyl; T 1  and T 2  are independently selected from the group consisting of a hydroxy group and univalent moieties comprising at least one nitrogen atom; and L is a polyvalent linking group comprising at least one nitrogen atom. 
       
     
     
         15 . The article of  claim 14 , wherein the textile material is a fabric selected from the group consisting of woven fabrics and knit fabrics. 
     
     
         16 . The article of  claim 14 , wherein the textile material comprises cellulosic fibers. 
     
     
         17 . The article of  claim 14 , wherein about 80% or more of the phosphorus atoms in the phosphorus-containing polymer are present in phosphine oxide moieties conforming to a structure selected from the group consisting of Formula (X), Formula (XI), and Formula (XII). 
     
     
         18 . The article of  claim 17 , wherein about 85% or more of the phosphorus atoms in the phosphorus-containing polymer are present in phosphine oxide moieties conforming to a structure selected from the group consisting of Formula (X), Formula (XI), and Formula (XII). 
     
     
         19 . The article of  claim 14 , wherein R 1  is hydrogen. 
     
     
         20 . The article of  claim 14 , wherein L is a polyvalent linking group produced by a reaction with a compound selected from the group consisting of ammonia, urea, alkylene urea compounds, melamine, guanidine, guanidine derivatives, dicyandiamide, and mixtures thereof 
     
     
         21 . The article of  claim 14 , wherein the remaining phosphorus atoms in the phosphorus-containing polymer are present in moieties selected from the group consisting of phosphine moieties and phosphonium moieties. 
     
     
         22 . A process for producing an article, the process comprising the steps of:
 (a) providing a textile material having at least one surface;   (b) providing a phosphonium compound comprising at least one phosphonium moiety, the phosphonium moiety conforming to the structure of Formula (I)   
       
         
           
           
               
               
           
         
         wherein R 1  is selected from the group consisting of hydrogen, C 1 -C 3  alkyl, C 1 -C 3  haloalkyl, C 2 -C 3  alkenyl, and C 2 -C 3  haloalkenyl; 
         (c) providing a nitrogen-containing cross-linking compound, the nitrogen-containing cross-linking compound comprising two or more nitrogen-hydrogen bonds; 
         (d) applying the phosphorus-containing compound and the nitrogen-containing compound to at least a portion of the surface of the textile material; 
         (e) reacting the phosphorus-containing compound and the nitrogen-containing cross-linking compound in a condensation reaction to produce a first intermediate polymer on the surface of the textile material, the first intermediate polymer comprising a plurality of phosphorus atoms, at least a portion of the phosphorus atoms being present in phosphonium moieties; 
         (f) exposing the textile material to a Brønsted base under conditions sufficient to convert at least a portion of the phosphonium moieties in the first intermediate polymer to phosphine moieties thereby producing a second intermediate polymer on the surface of the textile material; 
         (g) oxidizing the second intermediate polymer on the surface of the textile material by exposing the textile material to a suitable oxidizing agent under conditions sufficient to oxidize at least a portion of the phosphorus atoms in the polymer to a pentavalent state thereby producing a phosphorus-containing polymer on the surface of the textile material; and 
         (h) exposing the textile material to a Brønsted base to neutralize at least a portion of acid generated by the preceding oxidation step. 
       
     
     
         23 . The process of  claim 22 , wherein the textile material is a fabric selected from the group consisting of woven fabrics and knit fabrics. 
     
     
         24 . The process of  claim 22 , wherein the textile material comprises cellulosic fibers. 
     
     
         25 . The process of  claim 22 , wherein about 75% or more of the phosphorus atoms in the phosphorus-containing polymer are present in phosphine oxide moieties conforming to a structure selected from the group consisting of Formula (X), Formula (XI), and Formula (XII) 
       
         
           
           
               
               
           
         
         wherein, in each structure, R 1  is independently selected from the group consisting of hydrogen, C 1 -C 3  alkyl, C 1 -C 3  haloalkyl, C 2 -C 3  alkenyl, and C 2 -C 3  haloalkenyl; T 1  and T 2  are independently selected from the group consisting of a hydroxy group and univalent moieties comprising at least one nitrogen atom; and L is a polyvalent linking group comprising at least one nitrogen atom. 
       
     
     
         26 . The process of  claim 25 , wherein about 80% or more of the phosphorus atoms in the phosphorus-containing polymer are present in phosphine oxide moieties conforming to a structure selected from the group consisting of Formula (X), Formula (XI), and Formula (XII). 
     
     
         27 . The process of  claim 26 , wherein about 85% or more of the phosphorus atoms in the polymer are present in phosphine oxide moieties conforming to a structure selected from the group consisting of Formula (X), Formula (XI), and Formula (XII). 
     
     
         28 . The process of  claim 22 , wherein the remaining phosphorus atoms in the phosphorus-containing polymer are present in moieties selected from the group consisting of phosphine moieties and phosphonium moieties. 
     
     
         29 . The process of  claim 22 , wherein R 1  is hydrogen. 
     
     
         30 . The process of  claim 22 , wherein the nitrogen-containing cross-linking compound is selected from the group consisting of ammonia, urea, alkylene urea compounds, melamine, guanidine, guanidine derivatives, dicyandiamide, and mixtures thereof.