US2017001169A1PendingUtilityA1

PASSIVE NOx ADSORBER

Assignee: JOHNSON MATTHEY PLCPriority: Jul 2, 2015Filed: Jun 30, 2016Published: Jan 5, 2017
Est. expiryJul 2, 2035(~8.9 yrs left)· nominal 20-yr term from priority
B01D 2253/108B01J 29/743B01D 2255/9155F01N 3/0842B01D 53/9422B01D 2255/1023B01J 20/18B01J 37/0009B01J 37/04B01J 20/02B01J 29/87B01J 29/44B01D 53/9418B01J 29/83B01J 29/62B01D 53/0462B01D 2255/106B01D 2255/1026B01D 2255/1021B01D 53/94B01J 29/74B01D 53/9481B01D 2255/10B01D 2255/9032F01N 2370/02F01N 3/2066B01J 29/85B01D 53/9477B01D 2255/9022B01D 2255/1025B01D 53/9431B01J 29/7415B01D 53/944B01J 37/0244B01D 53/9445B01J 37/0246B01D 53/56B01D 2255/91B01D 2255/104F01N 13/009B01J 2229/36B01D 2255/1028B01D 2253/25B01J 29/70B01J 23/44B01D 53/9409F01N 3/0814B01D 2257/404B01J 23/38F01N 2370/04B01J 2229/186F01N 3/0807F01N 3/101B01J 29/80B01D 2255/50B01J 35/56Y02T10/12B01J 35/19
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Claims

Abstract

A passive NO x adsorber is disclosed. The passive NO x adsorber is effective to adsorb NO x at or below a low temperature and release the adsorbed NO x at temperatures above the low temperature. The passive NO x adsorber comprises a noble metal and a molecular sieve having an LTL Framework Type. The invention also includes an exhaust system comprising the passive NO x adsorber, and a method for treating exhaust gas from an internal combustion engine utilizing the passive NO x adsorber.

Claims

exact text as granted — not AI-modified
I claim: 
     
         1 . A passive NO x  adsorber effective to adsorb NO x  at or below a low temperature and release the adsorbed NO x  at temperatures above the low temperature, said passive NO x  adsorber comprising a first noble metal and a molecular sieve having an LTL Framework Type. 
     
     
         2 . The passive NO x  adsorber of  claim 1  wherein the first noble metal is selected from the group consisting of platinum, palladium, rhodium, gold, silver, iridium, ruthenium, osmium, and mixtures thereof. 
     
     
         3 . The passive NO x  adsorber of  claim 1  wherein the first noble metal is palladium. 
     
     
         4 . The passive NO x  adsorber of  claim 1  wherein the molecular sieve having an LTL Framework Type is selected from the group consisting of aluminosilicate zeolite, an aluminophosphate zeolite, a silicoaluminophosphate (SAPO) zeolite, and a metal-substituted aluminosilicate or aluminophosphate zeolite. 
     
     
         5 . The passive NO x  adsorber of  claim 1  wherein the molecular sieve having an LTL Framework Type is selected from the group consisting of zeolite L, Linde Type L, gallosilicate L, LZ-212, LTL-type SAPO, and perlialite zeolite. 
     
     
         6 . The passive NO x  adsorber of  claim 1  wherein the passive NO x  adsorber is coated onto a flow-through or filter substrate. 
     
     
         7 . The passive NO x  adsorber of  claim 1  wherein the passive NO x  adsorber is extruded to form a flow-through or filter substrate. 
     
     
         8 . The passive NO x  adsorber of  claim 1  further comprising a second molecular sieve catalyst, wherein the second molecular sieve catalyst comprises a second noble metal and a second molecular sieve, wherein the second molecular sieve does not have an LTL Framework Type. 
     
     
         9 . The passive NO x  adsorber of  claim 8  wherein the first noble metal and the second noble metal are independently selected from the group consisting of platinum, palladium, rhodium, gold, silver, iridium, ruthenium, osmium, and mixtures thereof. 
     
     
         10 . The passive NO x  adsorber of  claim 8  wherein the first noble metal and the second noble metal are both palladium. 
     
     
         11 . The passive NO x  adsorber of  claim 8  wherein the second molecular sieve is a small, medium or large pore molecular sieve selected from the group of Framework Type consisting of ACO, AEI, AEN, AFN, AFT, AFX, ANA, APC, APD, ATT, CDO, CHA, DDR, DFT, EAB, EDI, EPI, ERI, GIS, GOO, IHW, ITE, ITW, LEV, KFI, MAZ, MER, MON, NSI, OFF, OWE, PAU, PHI, RHO, RTH, SAT, SAV, SFW, SIV, THO, TSC, UEI, UFI, VNI, YUG, ZON, BEA, and MFI, and intergrowths of two or more. 
     
     
         12 . The passive NO x  adsorber of  claim 11  wherein the small pore molecular sieve is selected from the group Framework Type consisting of AEI and CHA. 
     
     
         13 . The passive NO x  adsorber of  claim 8  wherein the passive NO x  adsorber is coated onto a flow-through or filter substrate. 
     
     
         14 . The passive NO x  adsorber of  claim 8  having a first layer and a second layer wherein the first layer comprises the first noble metal and the molecular sieve having an LTL Framework Type and the second layer comprises the second molecular sieve catalyst. 
     
     
         15 . The passive NO x  adsorber of  claim 8  having a first zone and a second zone wherein the first zone comprises the first noble metal and the molecular sieve having an LTL Framework Type and the second zone comprises the second molecular sieve catalyst. 
     
     
         16 . The passive NO x  adsorber of  claim 1  wherein the low temperature is 250° C. 
     
     
         17 . An exhaust system for internal combustion engines comprising the passive NO x  adsorber of  claim 1  and a catalyst component selected from the group consisting a selective catalytic reduction (SCR) catalyst, a particulate filter, a SCR filter, a NO x  adsorber catalyst, a three-way catalyst, an oxidation catalyst, and combinations thereof. 
     
     
         18 . A method for reducing NO x  in an exhaust gas, said method comprising adsorbing NO x  onto the passive NO x  adsorber of  claim 1  at or below a low temperature, thermally desorbing NO x  from the passive NO x  adsorber at a temperature above the low temperature, and catalytically removing the desorbed NO x  on a catalyst component downstream of the passive NO x  adsorber. 
     
     
         19 . The method of  claim 18  wherein the catalyst component is selected from the group consisting a selective catalytic reduction (SCR) catalyst, a particulate filter, a SCR filter, a NO x  adsorber catalyst, a three-way catalyst, an oxidation catalyst, and combinations thereof. 
     
     
         20 . The method of  claim 18  wherein the low temperature is 250° C. 
     
     
         21 . A catalyst comprising a substrate, a diesel oxidation catalyst, and the passive NO x  adsorber of  claim 1 , wherein the passive NO x  adsorber of  claim 1  is located on a first zone or a first layer on the substrate and the diesel oxidation catalyst is located on a second zone or a second layer on the substrate. 
     
     
         22 . The catalyst of  claim 21  wherein the first zone is located upstream of the second zone. 
     
     
         23 . The catalyst of  claim 21  wherein the first zone is located downstream of the second zone. 
     
     
         24 . The catalyst of  claim 21  wherein the first layer is disposed on the substrate and the second layer is disposed on the first layer. 
     
     
         25 . The catalyst of  claim 21  wherein the second layer is disposed on the substrate and the first layer is disposed on the second layer.

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