Bra cup with improved functionality

Abstract

A bra cup, comprising a first layer of open-cell or semi-open cell foamed polyurethane, having one side with a polyester fabric, coupled to an additional layer of open-cell or semi-open cell polyurethane foam, also provided with a layer of polyester fabric, at least one layer of material made of fabric or non-woven fabric with fibers of synthetic materials adapted to withstand thermoforming temperatures being inserted between the coupled layers of open-cell or semi-open cell polyurethane foam.

1 - 9 . (canceled) 
     
     
         10 . A bra cup, comprising a first layer of open-cell or semi-open cell foamed polyurethane, having one side with a polyester fabric, coupled to an additional layer of open-cell or semi-open cell polyurethane foam, also provided with a layer of polyester fabric, wherein at least one layer of material made of fabric or non-woven fabric with fibers of synthetic materials adapted to withstand thermoforming temperatures is inserted between said coupled layers of open-cell or semi-open cell polyurethane foam. 
     
     
         11 . The cup according to  claim 10 , wherein said synthetic materials of said layer of material made of fabric or non-woven fabric comprise fibers of polyester or nylon or polyamides or Kevlar or partial compositions thereof. 
     
     
         12 . The cup according to  claim 10 , wherein said layer of material with fabric or non-woven fabric with synthetic materials comprises a thermoadhesive layer. 
     
     
         13 . The cup according to  claim 10 , wherein said at least one layer of material made of fabric or non-woven fabric with fibers of synthetic materials is arranged at the lower portion of the cup and is extended approximately to about half of the surface of the cup. 
     
     
         14 . A bra comprising a first cup and a second cup connected to each other, wherein said first and second cups are cups according to  claim 10 . 
     
     
         15 . A method for providing a cup of a bra, comprising the steps of:
 arranging a layer of open-cell or semi-open cell polyurethane foam, to which a layer of polyester fabric is coupled at one side;   arranging on said layer of open-cell or semi-open cell polyurethane foam at least one layer of material made of fabric or non-woven fabric with fibers of synthetic materials adapted to withstand thermoforming temperatures;   arranging above said layer of open-cell or semi-open cell polyurethane foam, and therefore on said at least one layer of material made of fabric or non-woven fabric with fibers of synthetic materials, a second layer of polyurethane foam that is similar to the first layer, so as to form a two-part element;   thermoforming said two-part element;   cutting said cup from said thermoformed two-part element.   
     
     
         16 . The method according to  claim 15 , wherein said synthetic materials of said layer of material made of fabric or non-woven fabric comprise fibers of polyester or nylon or polyamides or Kevlar or partial compositions thereof. 
     
     
         17 . The method according to  claim 15 , wherein said layer of material made of fabric or non-woven fabric with synthetic materials comprises a thermoadhesive layer.