Processes for obtaining microbial oil from microbial cells

Abstract

Disclosed herein are processes for obtaining a microbial oil comprising one or more polyunsaturated fatty acids (PUFAs) from one or more microbial cells by lysing the cells to form a lysed cell composition, treating the lysed cell composition to form an oil-containing emulsion and then recovering the oil from the oil-containing emulsion. Further disclosed herein is microbial oil comprising one or more PUFAs that is recovered from microbial cells by at least one process described herein.

1 . A process for obtaining a microbial oil comprising one or more polyunsaturated fatty acids from one or more microbial cells, wherein the process comprises:
 (a) lysing the cells comprising the microbial oil to form a lysed cell composition;   (b) treating the lysed cell composition to form an oil-containing emulsion;   (c) separating the oil-containing emulsion from the lysed cell composition;   (d) demulsifying the oil-containing emulsion; and   (e) recovering the oil.   
     
     
         2 . The process of  claim 1 , wherein at least one of (a) or (b) further comprises raising the pH of the cells or the lysed cell composition. 
     
     
         3 . The process of  claim 2 , wherein at least one of (a) or (b) further comprises raising the pH to about 7 or above. 
     
     
         4 . The process of  claim 1 , wherein at least one of (a) or (b) further comprises raising the pH from about 7 to about 11. 
     
     
         5 . The process of  claim 1 , wherein (a) further comprises controlling the pH of the cells. 
     
     
         6 . The process of  claim 5 , wherein controlling the pH of the cells comprises adding a base. 
     
     
         7 . The process of  claim 1 , wherein at least one of (a) or (b) further comprises agitating the cells or the lysed cell composition. 
     
     
         8 . The process of  claim 1 , wherein at least one of (a) or (b) further comprises heating the cells or the lysed cell composition to at least 50° C. 
     
     
         9 . The process of  claim 1 , wherein at least one of (a) or (b) further comprises heating the cells or the lysed cell composition from about 50° C. to about 100° C. 
     
     
         10 . The process of  claim 1 , wherein (a) further comprises adding an enzyme in an amount of from about 0.05% to about 20% by weight of the cell broth. 
     
     
         11 . The process of  claim 1 , wherein (b) further comprises adding a salt in an amount of from about 0.05% to about 20% by weight of the cell broth. 
     
     
         12 . The process of  claim 11 , wherein the salt is selected from the group consisting of alkali metal salts, alkali earth metal salts, sulfate salts, and combinations thereof. 
     
     
         13 . The process of  claim 1 , wherein the cells of (a) are unwashed. 
     
     
         14 . The process of  claim 1 , wherein the cells of (a) are contained in a fermentation broth. 
     
     
         15 . The process of  claim 1 , wherein (c) further comprises heating the oil-containing emulsion and the lysed cell composition to at least 50° C. 
     
     
         16 . The process of  claim 1 , wherein (c) further comprises heating the oil-containing emulsion and the lysed cell composition from about 50° C. to about 100° C. 
     
     
         17 . The process of  claim 1 , wherein (c) further comprises centrifuging. 
     
     
         18 . The process of  claim 1 , wherein (d) further comprises heating the oil-containing emulsion to at least 50° C. 
     
     
         19 . The process of  claim 1 , wherein (d) further comprises heating the oil-containing emulsion from about 50° C. to about 100° C. 
     
     
         20 . The process of  claim 1 , wherein (d) further comprises adding an acid. 
     
     
         21 . The process of  claim 20 , wherein the acid comprises citric acid. 
     
     
         22 . The process of  claim 1 , wherein (d) further comprises adding a base. 
     
     
         23 . The process of  claim 22 , wherein the base comprises sodium hydroxide. 
     
     
         24 . The process of  claim 1 , wherein the polyunsaturated fatty acid is selected from an omega-3 fatty acid, an omega-6 fatty acid, and mixtures thereof. 
     
     
         25 . The process of  claim 1 , wherein the polyunsaturated fatty acid is selected from docosahexaenoic acid (DHA), eicosapentaenoic acid (EPA), docosapentaenoic acid (DPA), arachidonic acid (ARA), gamma-linolenic acid (GLA), dihomo-gamma-linolenic acid (DGLA), stearidonic acid (SDA), and mixtures thereof. 
     
     
         26 . The process of  claim 25 , wherein the polyunsaturated fatty acid is docosahexaenoic acid (DHA). 
     
     
         27 . The process of  claim 25 , wherein the polyunsaturated fatty acid is arachidonic acid (ARA). 
     
     
         28 . The process of  claim 1 , wherein the microbial cells are algae, yeast, fungi, protest, or bacteria cells. 
     
     
         29 . The process of  claim 1 , wherein the microbial cells are from the genus  Mortierella , genus  Crypthecodinium , or order Thraustochytriales. 
     
     
         30 . The process of  claim 29 , wherein the microbial cells are from the order Thraustochytriales. 
     
     
         31 . The process of  claim 29 , wherein the microbial cells are from the genus  Thraustochytrium, Schizochytrium , or mixtures thereof. 
     
     
         32 . The process of  claim 29 , wherein the microbial cells are from  Mortierella Alpina.    
     
     
         33 . The process of  claim 1 , wherein the lysed cell composition comprises liquid, cell debris, and microbial oil. 
     
     
         34 . The process of  claim 1 , wherein an organic solvent is not used to obtain the oil from the cells. 
     
     
         35 . The process of  claim 1 , wherein (e) further comprises centrifuging the oil. 
     
     
         36 . The process of  claim 1 , wherein (e) further comprises refining the oil. 
     
     
         37 . The process of  claim 1 , wherein the oil comprises at least 30% by weight arachidonic acid. 
     
     
         38 . The process of  claim 1 , wherein the oil comprises at least 30% by weight docosahexaenoic acid. 
     
     
         39 . The process of  claim 1 , wherein the oil has an anisidine value of less than about 50. 
     
     
         40 . The process of  claim 1 , wherein the oil has a phosphorus content of about 8 ppm or less. 
     
     
         41 . The process of  claim 1 , wherein the oil has a peroxide value of less than about 5 meq/kg. 
     
     
         42 . An oil obtained by the process of  claim 1 . 
     
     
         43 . The process of  claim 1 , wherein (a) and (b) are combined together to form a one-step lysing and treating step. 
     
     
         44 . A process for obtaining a microbial oil comprising one or more polyunsaturated fatty acids from one or more microbial cells, wherein the process comprises:
 (a) lysing the cells comprising the microbial oil to form a lysed cell composition;   (b) treating the lysed cell composition to form an oil-containing emulsion;   (c) separating the oil-containing emulsion from the lysed cell composition; and   (d) demulsifying the oil-containing emulsion; and   (e) recovering the oil,   wherein at least one of (a) and (b) comprises raising the pH of the cells or lysed cell composition, agitating the cells or lysed cell composition, and heating the cells or lysed cell composition.   
     
     
         45 . The process of  claim 44 , wherein (a) further comprises adding an enzyme in an amount of from about 0.05% to about 20% by weight of the cell broth. 
     
     
         46 . The process of  claim 44  or  claim 45 , wherein (b) further comprises adding a salt in an amount of from about 0.05% to about 20% by weight of the cell broth. 
     
     
         47 . The process of  claim 44 , wherein (c) further comprises heating the oil-containing emulsion and the lysed cell composition to at least 50° C. 
     
     
         48 . The process of  claim 44 , wherein (c) further comprises centrifuging. 
     
     
         49 . The process of  claim 44 , wherein (d) further comprises at least one of heating to at least 50° C., adding an acid, and adding a base. 
     
     
         50 . The process of  claim 44 , wherein (e) further comprises centrifuging the oil. 
     
     
         51 . The process of  claim 44 , wherein (e) further comprises refining the oil.