US2016316928A1PendingUtilityA1

Self-assembly and customizable mattress system

Assignee: ZHANG KAISHENGPriority: Jan 7, 2015Filed: Jan 4, 2016Published: Nov 3, 2016
Est. expiryJan 7, 2035(~8.4 yrs left)· nominal 20-yr term from priority
B65D 85/16B65D 25/28A47C 27/16A47C 31/02A47C 27/056B65D 25/04A47C 27/127A47C 27/22A47C 27/15A47C 27/121B65D 85/64A47C 27/06
15
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Claims

Abstract

A self-assembly and customizable mattress system. The mattress system has a bottom sponge layer, a hard composite material layer that is layered above the bottom sponge layer, a surrounding sponge frame that is place above the hard composite material layer, the surrounding sponge frame having hook and loop attachment means that can attach to either a knitted fabric or a zipper, a spring system that is placed within the surrounding sponge frame, at least one hard pressed cotton layer that is placed above the spring system, at least one middle sponge layer that is placed above the hard pressed cotton layer, at least one particle emulsion layer that is placed above the middle sponge layer, a top sponge layer that is placed above the particle emulsion layer, and at least one shell knitted fabric layer, each shell knitted fabric layer having a zipper and the shell knitted fabric layer(s) encompassing the top sponge layer, the sponge frame, and the bottom layer, the shell knitted fabric layer(s) attach to each other using the zippers.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A self-assembly and customizable mattress system, the mattress system comprising:
 a bottom sponge layer;   a hard composite material layer that is layered above the bottom sponge layer;   a surrounding sponge frame that is place above the hard composite material layer, the surrounding sponge frame having hook and loop attachment means that can attach to either a knitted fabric or a zipper;   a spring system that is placed within the surrounding sponge frame;   at least one hard pressed cotton layer that is placed above the spring system;   at least one middle sponge layer that is placed above the hard pressed cotton lawyer;   at least one particle emulsion layer that is placed above the middle sponge;   a top sponge layer that is placed above the particle emulsion layer; and   at least one shell knitted fabric layer, each shell knitted fabric layer having a zipper and the shell knitted fabric layer(s) encompassing the top sponge layer, the sponge frame, and the bottom layer, the shell knitted fabric layer(s) attach to each other using the zippers.   
     
     
         2 . The self-assembly and customizable mattress system of  claim 1 , wherein the spring system is compressed and rolled prior to placing it within the surrounding sponge frame. 
     
     
         3 . The self-assembly and customizable mattress system of  claim 2 , wherein the hard composite material layer of the mattress is made from a packaging box in which the customizable mattress is shipped, the packaging box having compartments wherein all of the elements recited in  claim 1  are stored. 
     
     
         4 . The self-assembly and customizable mattress system of  claim 3 , wherein the packaging box opens into a platform that is placed above the bottom sponge layer. 
     
     
         5 . The self-assembly and customizable mattress system of  claim 4 , wherein the packaging box comprises of at least 4 casters and a handle. 
     
     
         6 . The self-assembly and customizable mattress system of  claim 5 , wherein the sponge layers are comprised of at least one 2 cm sponge.

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