US2016144247A1PendingUtilityA1

Golf club heads with cavities and related methods

Assignee: KARSTEN MFG CORPPriority: Nov 26, 2014Filed: Nov 26, 2014Published: May 26, 2016
Est. expiryNov 26, 2034(~8.3 yrs left)· nominal 20-yr term from priority
A63B 53/047A63B 53/0475A63B 53/0433A63B 60/52A63B 2053/0491A63B 53/0408
51
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Claims

Abstract

Embodiments of golf club heads with cavities and methods to manufacture golf club heads with cavities are generally described herein. In some embodiments, a golf club head comprises a body. The body comprises a strikeface, a backside of the strikeface, a heel region, a toe region opposite the heel region, a sole, a first cavity at the backside of the strikeface, a rear portion opposite the strikeface, and a second cavity at the rear portion. In many embodiments, the golf club head further comprises a cap closing off the second cavity. Other embodiments may be described and claimed.

Claims

exact text as granted — not AI-modified
1 . A golf club head comprising:
 a body comprising:
 a strikeface; 
 a backside of the strikeface; 
 a heel region; 
 a toe region opposite the heel region; 
 a sole; 
 a first cavity at the backside of the strikeface; 
 a rear portion opposite the strikeface; 
 and 
 a second cavity at the rear portion; 
   and   a cap at least partially at the sole and closing off the second cavity, the cap comprising a cap density higher than a body density of the body;   wherein:
 at least a portion of the second cavity is hollow when the cap closes off the second cavity. 
   
     
     
         2 . The golf club head of  claim 1 , wherein:
 the first cavity is configured to receive an insert.   
     
     
         3 . The golf club head of  claim 1 , wherein:
 a length of the first cavity is substantially parallel to the strikeface and forward of the rear portion.   
     
     
         4 . The golf club head of  claim 1 , wherein:
 the second cavity extends from the heel to the toe and is substantially parallel to the strikeface.   
     
     
         5 . The golf club head of  claim 1 , wherein:
 the cap is at least partially at the toe region of the golf club head.   
     
     
         6 . The golf club head of  claim 1 , wherein:
 a rear portion height of the rear portion is equal to approximately ¼ to approximately ½ of a strikeface height of the strikeface;   and   the second cavity is located only at the rear portion.   
     
     
         7 . The golf club head of  claim 1 , wherein:
 the cap weighs approximately 3 g to approximately 30 g.   
     
     
         8 . The golf club head of  claim 1 , wherein:
 the cap comprises a cap material comprising tungsten.   
     
     
         9 . The golf club head of  claim 1 , wherein:
 the cap is substantially flush with the body.   
     
     
         10 . The golf club head of  claim 1 , wherein:
 the golf club head is an iron-type club head;   and   at least a portion of the first cavity is located between the strikeface and the second cavity.   
     
     
         11 . A golf club comprising:
 a shaft;   a grip;   and   a golf club head comprising:
 a body comprising:
 a strikeface; 
 a backside of the strikeface; 
 a heel region; 
 a toe region opposite the heel region; 
 a sole; 
 a first cavity at the backside of the strikeface; 
 a rear portion opposite the strikeface; 
 and 
 a second cavity at the rear portion; and 
 
   a cap at least partially at the sole and closing off the second cavity, the cap comprising a cap density higher than a body density of the body;   wherein:
 at least a portion of the second cavity is hollow when the cap closes off the second cavity. 
   
     
     
         12 . The golf club of  claim 11 , wherein:
 the first cavity is configured to receive an insert.   
     
     
         13 . The golf club of  claim 11 , wherein:
 a length of the first cavity is substantially parallel to the strikeface and forward of the rear portion.   
     
     
         14 . The golf club of  claim 11 , wherein:
 the second cavity extends from the heel to the toe and is substantially parallel to the strikeface.   
     
     
         15 . The golf club of  claim 11 , wherein:
 the cap is at least partially at the toe region of the golf club head.   
     
     
         16 . The golf club of  claim 11 , wherein:
 a rear portion height of the rear portion is equal to approximately ¼ to approximately ½ of a strikeface height of the strikeface;   and   the second cavity is located only at the rear portion.   
     
     
         17 . The golf club of  claim 11 , wherein:
 the cap weighs approximately 3 g to approximately 30 g.   
     
     
         18 . The golf club of  claim 11 , wherein:
 the cap comprises a cap material comprising tungsten.   
     
     
         19 . The golf club of  claim 11 , wherein:
 the cap is substantially flush with the body.   
     
     
         20 . The golf club of  claim 11 , wherein:
 the golf club head is an iron-type club head;   and   at least a portion of the first cavity is located between the strikeface and the second cavity.   
     
     
         21 . A method for manufacturing a golf club head, comprising:
 forming a body from a first material having a first density, the body having:
 a strikeface; 
 a backside of the strikeface; 
 a heel region; 
 a toe region opposite the heel region; 
 a sole; 
 a first cavity at the backside of the strikeface; 
 and 
 a rear portion opposite the strikeface; 
   forming a second cavity at the rear portion;   and   affixing a cap at the second cavity and at least partially at the sole to close off the second cavity   wherein:
 at least a portion of the second cavity is hollow when the cap closes off the second cavity; and 
 the cap comprises a cap density higher than a body density of the body. 
   
     
     
         22 . The method for manufacturing the golf club head of  claim 21 , wherein:
 forming the second cavity further comprises:
 removing an inner rear portion material from the rear portion, wherein the inner rear portion material is removed from an opening in the toe. 
   
     
     
         23 . The method for manufacturing the golf club head of  claim 22 , wherein:
 removing the inner rear portion material from the rear portion comprises removing approximately 8 g to approximately 15 g from the rear portion.   
     
     
         24 . The method for manufacturing the golf club head of  claim 21 , wherein:
 the first cavity is configured to receive an insert.   
     
     
         25 . The method for manufacturing the golf club head of  claim 21 , wherein:
 a length of the first cavity is substantially parallel to the strikeface and forward of the rear portion.   
     
     
         26 . The method for manufacturing the golf club head of  claim 21 , wherein:
 forming the second cavity further comprises extending the second cavity from the heel to the toe;   and   the second cavity is substantially parallel to the strikeface.   
     
     
         27 . The method for manufacturing the golf club head of  claim 21 , wherein:
 the cap is at least partially at the toe region of the golf club head.   
     
     
         28 . The method for manufacturing the golf club head of  claim 21 , wherein:
 a rear portion height of the rear portion is equal to approximately ¼ to approximately ½ of a strikeface height of the strikeface;   and   the second cavity is located only at the rear portion.   
     
     
         29 . The method for manufacturing the golf club head of  claim 21 , wherein:
 the cap weighs approximately 3 g to approximately 30 g.   
     
     
         30 . The method for manufacturing the golf club head of  claim 21 , wherein:
 the cap comprises a cap material comprising tungsten.   
     
     
         31 . The method for manufacturing the golf club head of  claim 21 , wherein:
 the cap is substantially flush with the body.   
     
     
         32 . The method for manufacturing the golf club head of  claim 21 , wherein:
 the golf club head is an iron-type club head;   and   at least a portion of the first cavity is located between the strikeface and the second cavity.   
     
     
         33 . The golf club head of  claim 4 , wherein:
 a length of the second cavity is approximately 1.7 inches to approximately 2.1 inches, measured from the heel to the toe.   
     
     
         34 . The golf club of  claim 14 , wherein:
 a length of the second cavity is approximately 1.7 inches to approximately 2.1 inches, measured from the heel to the toe.   
     
     
         35 . The method for manufacturing the golf club head of  claim 26 , wherein:
 a length of the second cavity is approximately 1.7 inches to approximately 2.1 inches, measured from the heel to the toe.

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