Polyaxial bone anchoring device

Abstract

A polyaxial bone anchoring device includes an anchoring element having a shaft for anchoring in a bone and a head, a receiving part having a first end and a second end, a channel for receiving a rod therein, a bore extending from the first end to the second end, and a seat for receiving the head, a pressure element configured to be arranged in the bore and to exert pressure onto the head when the head and the pressure element are in the receiving part, wherein the head is pivotable and can be locked at an angle relative to the receiving part by the pressure element, wherein an outer wall of the pressure element has one of a recess or a deformable portion, and an inner wall of the receiving part has the other one of a deformable portion or a recess configured to be positioned corresponding to the recess or deformable portion of the pressure element, wherein when the head and the pressure element are in the receiving part, the pressure element is movable from a first position wherein the deformable portion protrudes a first distance into the recess and engages the recess while the head is pivotable relative to the receiving part, to a second position wherein the deformable portion protrudes a second distance greater than the first distance into the recess and engages the recess, where the pressure element is closer to the second end of the receiving part in the second position than in the first position, such that a force is exerted by the pressure element onto the head that holds the head at one of a plurality of releasable angular positions relative to the receiving part by friction before locking the head in the receiving part.

1 . A polyaxial bone anchoring device comprising:
 an anchoring element having a shaft for anchoring in a bone and a head;   a receiving part having a first end and a second end, a channel for receiving a rod therein, a bore extending from the first end to the second end, and a seat for receiving the head; and   a pressure element configured to be arranged in the bore and to exert pressure onto the head when the head and the pressure element are in the receiving part, wherein the head is pivotable and can be locked at an angle relative to the receiving part by the pressure element;   wherein an outer wall of the pressure element has one of a recess or a deformable portion, and an inner wall of the receiving part has the other one of a deformable portion or a recess configured to be positioned corresponding to the recess or deformable portion of the pressure element;   wherein when the head and the pressure element are in the receiving part, the pressure element is movable from a first position wherein the deformable portion protrudes a first distance into the recess and engages the recess while the head is pivotable relative to the receiving part, to a second position wherein the deformable portion protrudes a second distance greater than the first distance into the recess and engages the recess, where the pressure element is closer to the second end of the receiving part in the second position than in the first position, such that a force is exerted by the pressure element onto the head that holds the head at one of a plurality of releasable angular positions relative to the receiving part by friction before locking the head in the receiving part.   
     
     
         2 . The polyaxial bone anchoring device of  claim 1 , wherein the deformable portion is configured to plastically deform into a deformed portion. 
     
     
         3 . (canceled) 
     
     
         4 . (canceled) 
     
     
         5 . The polyaxial bone anchoring device of  claim 1 , wherein the receiving part has a blind hole extending from an outer wall of the receiving part towards the inner wall, and wherein the deformable portion comprises a portion of the receiving part between the inner wall and the blind hole. 
     
     
         6 . The polyaxial bone anchoring device of  claim 5 , wherein a closed end of the blind hole is tapered and forms an angle with a central axis of the bore of less than 45°. 
     
     
         7 . The polyaxial bone anchoring device of  claim 6 , wherein the angle between the closed end of the blind hole and the central axis of the bore is approximately 22.5°. 
     
     
         8 . The polyaxial bone anchoring device of  claim 1 , wherein the recess has an inclined lower edge which forms an angle with a central axis of the bore of approximately 45°. 
     
     
         9 . The polyaxial bone anchoring device of  claim 1 , wherein the deformable portion is deformable to form a tapered protrusion extending from the inner wall of the receiving part into the bore. 
     
     
         10 . The polyaxial bone anchoring device of  claim 1 , wherein when the deformable portion is engaging the recess to hold the head at the one of the releasable angular positions, the recess provides space for the deformable portion towards the first end in an axial direction. 
     
     
         11 . The polyaxial bone anchoring device of  claim 1 , wherein at least two deformable portions and at least two corresponding recesses are provided, such that two of the at least two deformable portions and two of the at least two recesses are respectively offset from one another by 180° in a circumferential direction. 
     
     
         12 . The polyaxial bone anchoring device of  claim 1 , wherein the deformable portion is at the pressure element and the recess is at the receiving part, and wherein upon deformation of the deformable portion, a resulting deformed portion engages an upper edge of the recess. 
     
     
         13 . The polyaxial bone anchoring device of  claim 1 , wherein the pressure element includes a first end and a second end, a coaxial bore, a spherical recess at the second end, and a cylindrical or U-shaped recess at the first end, and wherein the cylindrical or U-shaped recess is configured to be aligned with the channel of the receiving part when the pressure element is in the receiving part. 
     
     
         14 . The polyaxial bone anchoring device of  claim 1 , wherein the second distance is less than a maximum depth of the recess in a radial direction. 
     
     
         15 . The polyaxial bone anchoring device of  claim 1 , wherein the pressure element is a solid member that does not include any spring portions. 
     
     
         16 . A method for manufacturing a polyaxial bone anchoring device comprising an anchoring element having a shaft and a head, a receiving part having a first end and a second end, a channel for receiving a rod therein, a bore extending from the first end to the second end, and a seat for pivotably receiving the head, and a pressure element configured to exert pressure onto the head, wherein an outer wall of the pressure element has one of a recess or a deformable portion, and an inner wall of the receiving part has the other one of a deformable portion or a recess configured to be positioned corresponding to the recess or deformable portion of the pressure element, the method comprising:
 arranging the pressure element on an inserted head in the receiving part such that the recess is positioned corresponding to the deformable portion in an axial direction in such a way that the deformable portion can engage the recess upon deformation; and   deforming the deformable portion to protrude into the recess and to engage the recess, thereby exerting a force onto the pressure element to move the pressure element closer to the second end of the receiving part to a position that holds the head at one of a plurality of releasable angular positions relative to the receiving part by friction, before the pressure element locks the head in the receiving part.   
     
     
         17 . (canceled) 
     
     
         18 . (canceled) 
     
     
         19 . The method of  claim 16 , wherein the deforming comprises crimping. 
     
     
         20 . The method of  claim 16 , wherein a crimping tool is used to perform the deforming. 
     
     
         21 . The method of  claim 20 , wherein the crimping tool is hand-held. 
     
     
         22 . The method of  claim 16 , wherein the deforming is performed during a pre-assembly step, and wherein a further deformation is made to the deformable portion after the pre-assembly step. 
     
     
         23 . A crimping tool for assembling a polyaxial bone anchoring device comprising an anchoring element having a shaft and a head, a receiving part having a first end and a second end, a bore extending from the first end to the second end, and a seat for pivotably receiving the head, and a pressure element configured to exert pressure onto the head, wherein an outer wall of the pressure element has one of a recess or a deformable portion, and an inner wall of the receiving part has the other one of a deformable portion or a recess configured to be positioned corresponding to the recess or deformable portion of the pressure element, the crimping tool comprising:
 tongs comprising handles at one end; and   claws at an opposite end of the tongs for gripping a receiving part of a polyaxial bone anchoring device,   wherein the claws comprise at least one crimping tip for deforming a deformable portion of a receiving part or a pressure element.   
     
     
         24 . The crimping tool of  claim 23 , wherein at least one of the claws further comprises a stop to limit insertion of a receiving part into the tool. 
     
     
         25 . The crimping tool of  claim 23 , further comprising a stop, wherein a path of movement of the crimping tip towards a deformable portion of a receiving part or a pressure element is limited by the stop. 
     
     
         26 . A method of coupling a rod to a bone via a polyaxial bone anchoring device, the bone anchoring device comprising an anchoring element having a shaft for anchoring in a bone and a head, a receiving part having a first end and a second end, a channel for receiving a rod therein, a bore extending from the first end to the second end, and a seat for receiving the head, and a pressure element configured to be arranged in the bore and to exert pressure onto the head; wherein an outer wall of the pressure element has one of a recess or a deformable portion, and an inner wall of the receiving part has the other one of a deformable portion or a recess configured to be positioned corresponding to the recess or deformable portion of the pressure element, wherein the deformable portion is deformable to protrude into the recess and to engage the recess to move the pressure element to a first position relative to the receiving part where a force is exerted by the pressure element onto the head that holds the head at one of a plurality of releasable angular positions relative to the receiving part by friction, the method comprising:
 inserting the bone anchoring device into a bone when the pressure element is in the first position;   applying a force onto the receiving part or the bone anchoring element that is greater than a force of the friction to adjust the angular position between the bone anchoring element and the receiving part;   inserting a rod into the channel; and   advancing a locking device into the channel to push the rod against the pressure element and the pressure element against the head to lock the angular position between the bone anchoring element and the receiving part.   
     
     
         27 . The method of  claim 26 , wherein prior to inserting the bone anchoring device into the bone, the method further comprises:
 arranging the head of the bone anchoring element in the receiving part;   arranging the pressure element on the head in the receiving part, such that the recess and deformable portion are correspondingly positioned; and   deforming the deformable portion to protrude into the recess and to engage the recess, thereby exerting a force onto the pressure element to move the pressure element axially relative to the receiving part to the first position.   
     
     
         28 . The method of  claim 27 , wherein a crimping tool is used to deform the deformable portion.