US2016084997A1PendingUtilityA1
Microlens array substrate
Est. expiryOct 29, 2032(~6.3 yrs left)· nominal 20-yr term from priority
Inventors:Koichiro Akasaka
G02B 3/0075G02B 3/0056G02F 1/133526G02B 3/0012G02B 5/003B29D 11/00019
48
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Claims
Abstract
A microlens substrate has a tendency to warp when an oxide film is formed and annealed before forming a mask in order to adjust the etching rate of wet etching. A film exerting a stress that cancels out this warping may be formed upon a microlens. This film functions as an optical path length adjusting layer.
Claims
exact text as granted — not AI-modifiedWhat is claimed is:
1 . A microlens array substrate comprising:
a substrate; an oxide film that has an aspheric-surfaced recess is disposed on the substrate, the aspheric-surfaced recess has a tapered edge; a microlens that has a higher refractive index than the substrate is disposed in the aspheric-surfaced recess, the microlens has a convex surface side and flat surface side opposite the convex surface side; and an optical path length adjusting layer is disposed on the flat surface side of the microlens, wherein the substrate is warped in a concave shape by stress from at least one of the oxide film or the microlens, the optical path length adjusting layer includes a first film and a second film, the first film receives a compressive stress in a direction orthogonal to a normal direction of the substrate, and the second film receives a tensile stress in the direction orthogonal to the normal direction of the substrate.
2 . The microlens array substrate according to claim 1 , wherein the optical path length adjusting layer includes a third film, the third film receiving a compressive stress in a direction orthogonal to a normal direction of the substrate.
3 . The microlens array substrate according to claim 1 , wherein the substrate is a silica substrate and the oxide film is a silicon oxide film.
4 . The microlens array substrate according to claim 1 , further comprising:
a light-blocking film disposed on the optical path length adjusting layer, the light-blocking film receiving a tensile stress in a direction orthogonal to a normal direction of the substrate.
5 . A microlens array substrate comprising:
a substrate; an oxide film that has an aspheric-surfaced recess is disposed on the substrate, the aspheric-surfaced recess has a tapered edge; a microlens that has a higher refractive index than the substrate is disposed in the aspheric-surfaced recess, the microlens has a convex surface side and flat surface side opposite the convex surface side; and an optical path length adjusting layer is disposed on the flat surface side of the microlens, wherein the substrate is warped in a concave shape by stress from at least one of the oxide film or the microlens, the optical path length adjusting layer includes a first film and a second film, the first film receives a tensile stress in a direction orthogonal to a normal direction of the substrate, and the second film receives a compressive stress in the direction orthogonal to the normal direction of the substrate.
6 . The microlens array substrate according to claim 5 , wherein the optical path length adjusting layer includes a third film, the third film receiving a compressive stress in a direction orthogonal to a normal direction of the substrate.
7 . The microlens array substrate according to claim 5 , wherein the substrate is a silica substrate and the oxide film is a silicon oxide film.
8 . The microlens array substrate according to claim 5 , further comprising:
a light-blocking film disposed on the optical path length adjusting layer, the light-blocking film receiving a tensile stress in a direction orthogonal to a normal direction of the substrate.
9 . The electronic device comprising the microlens array substrate according to claim 1 .
10 . The electronic device comprising the microlens array substrate according to claim 5 .Join the waitlist — get patent alerts
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