Silicon Heat-Dissipation Package For Compact Electronic Devices

Abstract

Embodiments of a silicon heat-dissipation package for compact electronic devices are described. In one aspect, a device includes first and second silicon cover plates. The first silicon cover plate has a first primary side and a second primary side opposite the first primary side thereof. The second silicon cover plate has a first primary side and a second primary side opposite the first primary side thereof. The first primary side of the second silicon cover plate includes an indentation configured to accommodate an electronic device therein. The first primary side of the second silicon cover plate is configured to mate with the second primary side of the first silicon cover plate when the first silicon cover plate and the second silicon cover plate are joined together with the electronic device sandwiched therebetween.

1 . A device, comprising:
 a first silicon cover plate having a first primary side and a second primary side opposite the first primary side thereof; and   a second silicon cover plate having a first primary side and a second primary side opposite the first primary side thereof, the first primary side of the second silicon cover plate including an indentation configured to accommodate an electronic device therein, the first primary side of the second silicon cover plate configured to mate with the second primary side of the first silicon cover plate when the first silicon cover plate and the second silicon cover plate are joined together with the electronic device sandwiched therebetween.   
     
     
         2 . The device of  claim 1 , wherein the electronic device is bonded to the second silicon cover plate by thermally-conductive epoxy or solder when the electronic device is accommodated in the indentation of the second silicon cover plate. 
     
     
         3 . The device of  claim 1 , wherein the first silicon cover plate includes an opening communicatively connecting the first primary side and the second primary side of the first silicon cover plate, the opening aligned with the electronic device and exposing at least a portion of the electronic device when the first silicon cover plate and the second silicon cover plate are joined together with the electronic device sandwiched therebetween. 
     
     
         4 . The device of  claim 3 , further comprising:
 a collimation element disposed in the opening of the first silicon cover plate and over the electronic device when the first silicon cover plate and the second silicon cover plate are joined together with the electronic device sandwiched therebetween.   
     
     
         5 . The device of  claim 4 , wherein the collimation element comprises a lens made of glass, silicone, quartz, or polymer. 
     
     
         6 . The device of  claim 1 , wherein the second primary side of the first silicon cover plate includes first and second metallic patterns deposited thereon and configured to electrically connect to first and second electrodes of the electronic device, respectively, when the first silicon cover plate and the second silicon cover plate are joined together with the electronic device sandwiched therebetween. 
     
     
         7 . The device of  claim 6 , wherein the second silicon cover plate further includes first and second vias on first and second sides of the indentation, respectively, the first and the second vias filled with an electrically-conductive material and corresponding to the first and the second metallic patterns on the first silicon cover plate to electrically connect to the first and the second metallic patterns, respectively, when the first silicon cover plate and the second silicon cover plate are joined together with the electronic device sandwiched therebetween. 
     
     
         8 . The device of  claim 7 , further comprising:
 a first silicon heat sink having a first primary side and a second primary side opposite the first primary side thereof, the first primary side of the first silicon heat sink configured to mate with the second primary side of the second silicon cover plate when the first silicon heat sink and the second silicon cover plate are joined together.   
     
     
         9 . The device of  claim 8 , wherein the first primary side of the first silicon heat sink includes first and second electrodes deposited thereon and corresponding to the first and the second vias of the second silicon cover plate to electrically connect to the electrically-conductive material in the first and the second vias when the first silicon heat sink and the second silicon cover plate are joined together. 
     
     
         10 . The device of  claim 9 , wherein the second primary side of the second silicon cover plate includes third and fourth metallic patterns deposited thereon and configured to electrically connect to the first and the second electrodes of the first silicon heat sink, respectively, when the first silicon heat sink and the second silicon cover plate are joined together. 
     
     
         11 . The device of  claim 9 , wherein the first electrode of the first silicon heat sink extends toward a first distal end of the first silicon heat sink and includes one or more first protrusions configured to electrically connect to an external circuit board, and wherein the second electrode of the first silicon heat sink extends toward a second distal end of the first silicon heat sink opposite the first distal end and includes one or more second protrusions configured to electrically connect to the external circuit board. 
     
     
         12 . The device of  claim 8 , wherein the second primary side of the first silicon heat sink includes a plurality of first grooves that form a plurality of first fins on the second primary side of the first silicon heat sink. 
     
     
         13 . The device of  claim 1 , further comprising:
 a second silicon heat sink having a first primary side and a second primary side opposite the first primary side thereof, the second primary side of the second silicon heat sink configured to mate with the first primary side of the first silicon cover plate when the second silicon heat sink and the first silicon cover plate are joined together.   
     
     
         14 . The device of  claim 13 , wherein the first primary side of the second silicon heat sink includes a plurality of second grooves that form a plurality of second fins on the first primary side of the second silicon heat sink. 
     
     
         15 . The device of  claim 13 , wherein the first primary side of the first silicon cover plate includes a metal layer deposited thereon and configured to bond the first silicon cover plate and the second silicon heat sink. 
     
     
         16 . A device, comprising:
 a first silicon cover plate having a first primary side and a second primary side opposite the first primary side thereof;   a second silicon cover plate having a first primary side and a second primary side opposite the first primary side thereof, the first primary side of the second silicon cover plate including an indentation configured to accommodate an electronic device therein, the first primary side of the second silicon cover plate configured to mate with the second primary side of the first silicon cover plate when the first silicon cover plate and the second silicon cover plate are joined together with the electronic device sandwiched therebetween;   a first silicon heat sink having a first primary side and a second primary side opposite the first primary side thereof, the first primary side of the first silicon heat sink configured to mate with the second primary side of the second silicon cover plate when the first silicon heat sink and the second silicon cover plate are joined together; and   a second silicon heat sink having a first primary side and a second primary side opposite the first primary side thereof, the second primary side of the second silicon heat sink configured to mate with the first primary side of the first silicon cover plate when the second silicon heat sink and the first silicon cover plate are joined together.   
     
     
         17 . The device of  claim 16 , wherein the first silicon cover plate includes an opening communicatively connecting the first primary side and the second primary side of the first silicon cover plate, the opening aligned with the electronic device and exposing at least a portion of the electronic device when the first silicon cover plate and the second silicon cover plate are joined together with the electronic device sandwiched therebetween, wherein the second silicon heat sink includes an opening communicatively connecting the first primary side and the second primary side of the second silicon heat sink and aligned with the opening on the first silicon cover plate, and wherein the device further comprises:
 a collimation element disposed in the opening of the first silicon cover plate and over the electronic device when the first silicon cover plate and the second silicon cover plate are joined together with the electronic device sandwiched therebetween.   
     
     
         18 . The device of  claim 16 , wherein the second primary side of the first silicon cover plate includes first and second metallic patterns deposited thereon and configured to electrically connect to first and second electrodes of the electronic device, respectively, when the first silicon cover plate and the second silicon cover plate are joined together with the electronic device sandwiched therebetween, wherein the second silicon cover plate further includes first and second vias on first and second sides of the indentation, respectively, the first and the second vias filled with an electrically-conductive material and corresponding to the first and the second metallic patterns on the first silicon cover plate to electrically connect to the first and the second metallic patterns, respectively, when the first silicon cover plate and the second silicon cover plate are joined together with the electronic device sandwiched therebetween, wherein the first primary side of the first silicon heat sink includes first and second electrodes deposited thereon and corresponding to the first and the second vias of the second silicon cover plate to electrically connect to the electrically-conductive material in the first and the second vias when the first silicon heat sink and the second silicon cover plate are joined together, and wherein the second primary side of the second silicon cover plate includes third and fourth metallic patterns deposited thereon and configured to electrically connect to the first and the second electrodes of the first silicon heat sink, respectively, when the first silicon heat sink and the second silicon cover plate are joined together. 
     
     
         19 . The device of  claim 16 , wherein the second primary side of the first silicon heat sink includes a plurality of first grooves that form a plurality of first fins on the second primary side of the first silicon heat sink, and wherein the first primary side of the second silicon heat sink includes a plurality of second grooves that form a plurality of second fins on the first primary side of the second silicon heat sink. 
     
     
         20 . The device of  claim 16 , further comprising:
 the electronic device accommodated in the indentation of the second silicon cover plate and sandwiched between the first and the second silicon cover plates, wherein the electronic device is at least partially configured to function as a light-emitting diode (LED), a laser diode, a radio frequency (RF) chip, a microwave chip, a photodiode, or a sensor.   
     
     
         21 - 42 . (canceled)