Process for preparing fluff pulp sheet with cationic dye and debonder surfactant and fluff pulp sheet made from same

Abstract

A process is provided for making a fluff pulp sheet, comprising: contacting at least one cationic dye and at least one debonder surfactant with a composition comprising fluff pulp fibers, to form a fluff pulp mixture; forming a web from the fluff pulp mixture; and drying the web, to obtain the fluff pulp sheet. A fluff pulp sheet is also provided, comprising a web comprising fluff pulp fibers; at least one cationic dye; and at least one debonder surfactant. Products and uses of the fluff pulp sheet are also provided.

What is claimed is: 
     
         1 . A process for making a fluff pulp sheet, comprising:
 contacting at least one cationic dye and at least one debonder surfactant with a composition comprising fluff pulp fibers, to form a fluff pulp mixture;   forming a web from the fluff pulp mixture; and   drying the web, to obtain the fluff pulp sheet.   
     
     
         2 . The process of  claim 1 , wherein the fluff pulp fibers are cellulosic fibers. 
     
     
         3 . The process of  claim 1 , wherein the debonder surfactant is in the form of a composition further comprising water and optionally one or more pH adjusting agent, whitener, colorant, pigment, optical brightening agent, wetting agent, binder, bleaching agent, trivalent cationic metal, alum, other additive, or a combination thereof. 
     
     
         4 . The process of  claim 1 , wherein the debonder surfactant comprises one or more of linear or branched monoalkyl amine, linear or branched dialkyl amine, linear or branched tertiary alkyl amine, linear or branched quaternary alkyl amine, ethoxylated alcohol, linear or branched, saturated or unsaturated hydrocarbon surfactant, fatty acid amide, fatty acid amide quaternary ammonium salt, dialkyl dimethyl quaternary ammonium salt, dialkylimidazolinium quaternary ammonium salt, dialkyl ester quaternary ammonium salt, triethanolamine-ditallow fatty acid, fatty acid ester of ethoxylated primary amine, ethoxylated quaternary ammonium salt, dialkyl amide of fatty acid, dialkyl amide of fatty acid, cationic surfactant, non-ionic surfactant, C 16 -C 18  unsaturated alkyl alcohol ethoxylate, compound having CAS Registry No. 68155-01-1, compound having CAS Registry No. 26316-40-5, or a combination thereof. 
     
     
         5 . The process of  claim 1 , further comprising fiberizing or shredding the fluff pulp sheet. 
     
     
         6 . The process of  claim 1 , wherein forming the web comprises one or more of contacting the fluff pulp mixture with a table in a papermaking machine, removing at least a portion of water from the fluff pulp mixture with a suction box under a table in a papermaking machine, heating the fluff pulp mixture, or a combination thereof. 
     
     
         7 . The sheet of  claim 1 , wherein the debonder surfactant is present in an amount of ≧1 lb per ton of the fluff pulp fibers. 
     
     
         8 . The sheet of  claim 1 , wherein the cationic dye is present in an amount of ≧1 lb per ton of fluff pulp fibers. 
     
     
         9 . A process for making a fluff pulp sheet, comprising:
 contacting at least one debonder surfactant with a composition comprising fluff pulp fibers, to form a fluff pulp mixture;   forming a web from the fluff pulp mixture;   contacting the web with at least one cationic dye, to obtain a dyed web; and   drying the dyed web, to obtain the fluff pulp sheet.   
     
     
         10 . The process of  claim 9 , wherein contacting the web with the cationic dye comprises spraying the cationic dye onto the web, coating the cationic dye onto the web, immersing the web in the cationic dye, or a combination thereof. 
     
     
         11 . The process of  claim 9 , wherein contacting the web with the cationic dye comprises spraying the cationic dye onto the web. 
     
     
         12 . The process of  claim 9 , wherein the fluff pulp fibers are cellulosic fibers. 
     
     
         13 . The process of  claim 9 , wherein forming the web comprises one or more of contacting the fluff pulp mixture with a table in a papermaking machine, removing at least a portion of water from the fluff pulp mixture with a suction box under a table in a papermaking machine, heating the fluff pulp mixture, or a combination thereof. 
     
     
         14 . The process of  claim 9 , wherein the debonder surfactant is in the form of a composition further comprising water and optionally one or more pH adjusting agent, whitener, colorant, pigment, optical brightening agent, wetting agent, binder, bleaching agent, trivalent cationic metal, alum, other additive, or a combination thereof. 
     
     
         15 . The process of  claim 9 , wherein the debonder surfactant comprises one or more of linear or branched monoalkyl amine, linear or branched dialkyl amine, linear or branched tertiary alkyl amine, linear or branched quaternary alkyl amine, ethoxylated alcohol, linear or branched, saturated or unsaturated hydrocarbon surfactant, fatty acid amide, fatty acid amide quaternary ammonium salt, dialkyl dimethyl quaternary ammonium salt, dialkylimidazolinium quaternary ammonium salt, dialkyl ester quaternary ammonium salt, triethanolamine-ditallow fatty acid, fatty acid ester of ethoxylated primary amine, ethoxylated quaternary ammonium salt, dialkyl amide of fatty acid, dialkyl amide of fatty acid, cationic surfactant, non-ionic surfactant, C 16 -C 18  unsaturated alkyl alcohol ethoxylate, compound having CAS Registry No. 68155-01-1, compound having CAS Registry No. 26316-40-5, or a combination thereof. 
     
     
         16 . The process of  claim 9 , further comprising fiberizing or shredding the fluff pulp sheet. 
     
     
         17 . The process of  claim 9 , wherein forming the web comprises one or more of contacting the fluff pulp mixture with a table in a papermaking machine, removing at least a portion of water from the fluff pulp mixture with a suction box under a table in a papermaking machine, heating the fluff pulp mixture, or a combination thereof. 
     
     
         18 . The sheet of  claim 9 , wherein the debonder surfactant is present in an amount of ≧1 lb per ton of the fluff pulp fibers. 
     
     
         19 . The sheet of  claim 9 , wherein the cationic dye is present in an amount of ≧1 lb per ton of fluff pulp fibers. 
     
     
         20 . A process for making a fluff pulp sheet, comprising:
 forming a web comprising fluff pulp fibers;   contacting the web with at least one cationic dye and at least one debonder surfactant, to obtain a dyed web; and   drying the dyed web, to obtain the fluff pulp sheet.   
     
     
         21 . The process of  claim 20 , wherein contacting the web with the cationic dye comprises spraying a composition comprising the cationic dye and the debonder surfactant onto the web, coating a composition comprising the cationic dye and the debonder surfactant onto the web, immersing the web in a composition comprising the cationic dye and the debonder surfactant, or a combination thereof. 
     
     
         22 . The process of  claim 20 , wherein the contacting comprises contacting the web with a composition comprising the cationic dye and the debonder surfactant. 
     
     
         23 . The process of  claim 20 , wherein the contacting comprises contacting the web with the debonder surfactant prior to contacting the web with the cationic dye. 
     
     
         24 . The process of  claim 20 , wherein the contacting comprises spraying the web with the debonder surfactant. 
     
     
         25 . The process of  claim 20 , wherein the contacting comprises spraying the web with the cationic dye. 
     
     
         26 . The process of  claim 20 , wherein the fluff pulp fibers are cellulosic fibers. 
     
     
         27 . The process of  claim 20 , wherein forming the web comprises one or more of contacting the fluff pulp fibers with a table in a papermaking machine, removing at least a portion of water from the fluff pulp fibers with a suction box under a table in a papermaking machine, heating the fluff pulp fibers, or a combination thereof. 
     
     
         28 . The process of  claim 20 , wherein the debonder surfactant is in the form of a composition further comprising water and optionally one or more pH adjusting agent, whitener, colorant, pigment, optical brightening agent, wetting agent, binder, bleaching agent, trivalent cationic metal, alum, other additive, or a combination thereof. 
     
     
         29 . The process of  claim 20 , wherein the debonder surfactant comprises one or more of linear or branched monoalkyl amine, linear or branched dialkyl amine, linear or branched tertiary alkyl amine, linear or branched quaternary alkyl amine, ethoxylated alcohol, linear or branched, saturated or unsaturated hydrocarbon surfactant, fatty acid amide, fatty acid amide quaternary ammonium salt, dialkyl dimethyl quaternary ammonium salt, dialkylimidazolinium quaternary ammonium salt, dialkyl ester quaternary ammonium salt, triethanolamine-ditallow fatty acid, fatty acid ester of ethoxylated primary amine, ethoxylated quaternary ammonium salt, dialkyl amide of fatty acid, dialkyl amide of fatty acid, cationic surfactant, non-ionic surfactant, C 16 -C 18  unsaturated alkyl alcohol ethoxylate, compound having CAS Registry No. 68155-01-1, compound having CAS Registry No. 26316-40-5, or a combination thereof. 
     
     
         30 . The process of  claim 20 , further comprising fiberizing or shredding the fluff pulp sheet. 
     
     
         31 . The process of  claim 20 , wherein forming the web comprises one or more of contacting the fluff pulp mixture with a table in a papermaking machine, removing at least a portion of water from the fluff pulp mixture with a suction box under a table in a papermaking machine, heating the fluff pulp mixture, or a combination thereof. 
     
     
         32 . The sheet of  claim 20 , wherein the debonder surfactant is present in an amount of ≧1 lb per ton of the fluff pulp fibers. 
     
     
         33 . The sheet of  claim 20 , wherein the cationic dye is present in an amount of ≧1 lb per ton of fluff pulp fibers. 
     
     
         34 . A fluff pulp sheet made by the process of any of the preceding claims. 
     
     
         35 . A fluff pulp sheet, comprising:
 a web comprising fluff pulp fibers;   at least one cationic dye; and   at least one debonder surfactant.   
     
     
         36 . A fiberized sheet, comprising:
 a fiberized fluff pulp sheet, the fluff pulp sheet comprising:
 a web comprising fluff pulp fibers; 
 at least one cationic dye; and 
 at least one debonder surfactant. 
   
     
     
         37 . An adsorbent product, paper product, personal care product, medical product, insulating product, construction product, structural material, cement, food product, veterinary product, packaging product, diaper, tampon, sanitary napkin, gauze, bandage, fire retardant, or a combination thereof, comprising the sheet of  claim 35  or a fiberized sheet thereof.