US2014212749A1PendingUtilityA1

Method for Preparing Positive Electrode Active Material for Lithium Secondary Battery, Positive Electrode Active Material for Lithium Secondary Battery, and Lithium Secondary Battery Including Same

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Assignee: L & F MATERIAL CO LTDPriority: Mar 13, 2012Filed: Mar 27, 2014Published: Jul 31, 2014
Est. expiryMar 13, 2032(~5.6 yrs left)· nominal 20-yr term from priority
Inventors:Su-An ChoiSeung Won LeeSang Hoon Jeon
H01M 4/505H01M 10/052H01M 4/525H01M 4/1391Y02E60/50C01G 53/50Y02E60/10Y02P70/50C01P 2004/80C01P 2004/61C01P 2002/52H01M 4/131C01P 2004/84C01P 2006/40C01D 15/02H01M 8/04H01M 2004/028H01M 4/5825H01M 4/0471H01M 10/0525H01M 4/485
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Claims

Abstract

Disclosed are a method for preparing a positive electrode active material for a lithium secondary battery and a positive electrode active material for a lithium secondary battery, the method including: preparing a mixture of a precursor represented by Chemical Formula 1 below, a lithium composite oxide represented by Chemical Formula 2 below and capable of intercalating/deintercalating lithium ions, and a lithium feed material; and firing the prepared mixture: A(OH) 2-a   [Chemical Formula 1] Li[Li z A (1-z-a) D a ]E b O 2-b   [Chemical Formula 2]

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A method for preparing a positive electrode active material for a lithium secondary battery, the method comprising:
 preparing a mixture of a precursor represented by Chemical Formula 1 below, a lithium composite oxide represented by Chemical Formula 2 below and capable of intercalating/deintercalating lithium ions, and a lithium feed material; and   firing the prepared mixture:
   A(OH) 2-a   [Chemical Formula 1]
 
   wherein in Chemical Formula 1, A=Ni α Co β Mn γ ; and −0.3≦a≦0.3, 0.5≦α≦0.64, 0.15≦β≦0.29, and 0.21≦γ≦0.35,
   Li[Li z A (1-z-a) D a ]E b O 2-b   [Chemical Formula 2]
 
   wherein in Chemical Formula 2, A=Ni α Co β Mn γ ; D is at least one element selected from the group consisting of Mg, Al, B, Zr, and Ti; E is at least one element selected from the group consisting of P, F, and S; and −0.05≦z≦0.1, 0≦a≦0.05, 0≦b≦0.05, 0.35≦α<0.5, 0.19≦β≦0.34, and 0.31≦γ≦0.46.   
     
     
         2 . The method of  claim 1 , wherein the weight ratio of the precursor represented by Chemical Formula 1 to the lithium composite oxide represented by Chemical Formula 2 and capable of intercalating/deintercalating lithium ions is 95/5 to 70/30. 
     
     
         3 . The method of  claim 1 , wherein the precursor represented by Chemical Formula 1 has a particle diameter of 8 to 12 μm. 
     
     
         4 . The method of  claim 1 , wherein the lithium composite oxide represented by Chemical Formula 2 and capable of intercalating/deintercalating lithium ions has a particle diameter of 3 to 8 μm. 
     
     
         5 . The method of  claim 1 , wherein the lithium feed material is nitrate, carbonate, acetate, oxalate, oxide, hydroxide, or sulfate, which contains lithium, or a combination thereof. 
     
     
         6 . The method of  claim 1 , wherein the precursor represented by Chemical Formula 1 is represented by Chemical Formula 3 below:
   A(OH) 2-a   [Chemical Formula 3]
   wherein in Chemical Formula 3, A=Ni α Co β Mn γ ; and −0.3≦a≦0.3, 0.5≦α≦0.61, 0.15≦β≦0.26, and 0.24≦γ≦0.35.   
     
     
         7 . The method of  claim 1 , wherein the lithium composite oxide represented by Chemical Formula 2 and capable of intercalating/deintercalating lithium ions is represented by Chemical Formula 4 below:
   Li[Li z A (1-z-a) D a ]E b O 2-b   [Chemical Formula 4]
   wherein in Chemical Formula 4, A=Ni α Co β Mn γ ; D is at least one element selected from the group consisting of Mg, Al, B, Zr, and Ti; E is at least one element selected from the group consisting of P, F, and S; and −0.05≦z≦0.1, 0≦a≦0.05, 0≦b≦0.05, 0.43≦α<0.5, 0.19≦β≦0.26, and 0.31≦γ≦0.38.   
     
     
         8 . The method of  claim 1 , wherein in the firing of the prepared mixture, the firing temperature is 800 to 1000° C. 
     
     
         9 . The method of  claim 1 , wherein the particle diameter of the precursor represented by Chemical Formula 1 is larger than the particle diameter of the lithium composite oxide represented by Chemical Formula 2 and capable of intercalating/deintercalating lithium ions. 
     
     
         10 . The method of  claim 1 , wherein the amount of remaining water-soluble lithium after the firing of the prepared mixture is reduced to 20 to 50% based on the amount of remaining water-soluble lithium when the precursor represented by Chemical Formula 1 is fired alone. 
     
     
         11 . The method of  claim 1 , wherein in the positive electrode active material for a lithium secondary battery, which is obtained by performing the firing of the prepared mixture, the surface Ni content of a positive electrode active material derived from Chemical Formula 1 is further reduced than the surface Ni content of a positive electrode active material prepared by firing the precursor represented by Chemical Formula 1 alone. 
     
     
         12 . The method of  claim 11 , wherein the surface Ni content of the positive electrode active material derived from Chemical Formula 1 is further reduced by less than 5% than the surface Ni content of the positive electrode active material prepared by firing the precursor represented by Chemical Formula 1 alone. 
     
     
         13 . The method of  claim 11 , wherein, when ten particles of the positive electrode active material derived from Chemical Formula 1 are randomly selected from the positive electrode active material for a lithium secondary battery and surfaces thereof are analyzed, the standard deviation of the Ni content is smaller than 1.00. 
     
     
         14 . A positive electrode active material for a lithium secondary battery, the positive electrode active material comprising: a lithium composite oxide represented by Chemical Formula 5 below and capable of intercalating/deintercalating lithium ions; and a lithium composite oxide represented by Chemical Formula 2 below and capable of intercalating/deintercalating lithium ions,
 wherein the lithium composite oxide represented by Chemical Formula 5 below and capable of intercalating/deintercalating lithium ions is prepared from a precursor, and   wherein the surface Ni content of the lithium composite oxide represented by Chemical Formula 5 below and capable of intercalating/deintercalating lithium ions is further reduced than the surface Ni content of a lithium composite oxide prepared by firing the precursor alone:
   Li[Li z A (1-z-a) D a ]E b O 2-b   [Chemical Formula 5]
 
   wherein in Chemical Formula 5, A=Ni α Co β Mn γ ; D is at least one element selected from the group consisting of Mg, Al, B, Zr, and Ti; E is at least one element selected from the group consisting of P, F, and S; and −0.05≦z≦0.1, 0≦a≦0.05, 0≦b≦0.05, 0.5≦α<0.64, 0.15≦β≦0.29, and 0.21≦γ≦0.35, and
   Li[Li z A (1-z-a) D a ]E b O 2-b   [Chemical Formula 2]
 
   wherein in Chemical Formula 2, A=Ni α Co β Mn γ ; D is at least one element selected from the group consisting of Mg, Al, B, Zr, and Ti; E is at least one element selected from the group consisting of P, F, and S; and −0.05≦z≦0.1, 0≦a≦0.05, 0≦b≦0.05, 0.35≦α<0.5, 0.19≦β≦0.34, and 0.31≦γ≦0.46.   
     
     
         15 . The positive electrode active material of  claim 14 , wherein the particle diameter of the lithium composite oxide represented by Chemical Formula 5 and capable of intercalating/deintercalating lithium ions is larger than the particle diameter of the lithium composite oxide represented by Chemical Formula 2 and capable of intercalating/deintercalating lithium ions. 
     
     
         16 . The positive electrode active material of  claim 14 , wherein the lithium composite oxide expressed by Chemical Formula 5 and capable of intercalating/deintercalating lithium ions has a particle diameter of 8 to 12 μm. 
     
     
         17 . The positive electrode active material of  claim 14 , wherein the lithium composite oxide expressed by Chemical Formula 2 and capable of intercalating/deintercalating lithium ions has a particle diameter of 3 to 8 μm. 
     
     
         18 . The positive electrode active material of  claim 14 , wherein the weight ratio of the lithium composite oxide represented by Chemical Formula 5 and capable of intercalating/deintercalating lithium ions to the lithium composite oxide represented by Chemical Formula 2 and capable of intercalating/deintercalating lithium ions is 95/5 to 70/30. 
     
     
         19 . The positive electrode active material of  claim 14 , wherein the lithium composite oxide represented by Chemical Formula 5 and capable of intercalating/deintercalating lithium ions is represented by Chemical Formula 6 below:
   Li[Li z A (1-z-a) D a ]E b O 2-b   [Chemical Formula 6]
   wherein in Chemical Formula 6, A=Ni α Co β Mn γ ; D is at least one element selected from the group consisting of Mg, Al, B, Zr, and Ti; E is at least one element selected from the group consisting of P, F, and S; and −0.05≦z≦0.1, 0≦a≦0.05, 0≦b≦0.05, 0.50≦α<0.61, 0.15≦β≦0.26, and 0.24≦γ≦0.35.   
     
     
         20 . The positive electrode active material of  claim 14 , wherein the lithium composite oxide represented by Chemical Formula 2 and capable of intercalating/deintercalating lithium ions is represented by Chemical Formula 4 below:
   Li[Li z A (1-z-a) D a ]E b O 2-b   [Chemical Formula 4]
   wherein in Chemical Formula 4, A=Ni α Co β Mn γ ; D is at least one element selected from the group consisting of Mg, Al, B, Zr, and Ti; E is at least one element selected from the group consisting of P, F, and S; and −0.05≦z≦0.1, 0≦a≦0.05, 0≦b≦0.05, 0.43≦α<0.5, 0.19≦β≦0.26, and 0.31≦γ≦0.38.   
     
     
         21 . A lithium secondary battery comprising a positive electrode, an anode, and an electrolyte,
 wherein the positive electrode includes a current collector and a positive electrode active material layer formed on the current collector, and   wherein the positive electrode active material layer contains the positive electrode active material of  claim 14 .

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