US2014205536A1PendingUtilityA1

Soak and coke

Assignee: PHILLIPS 66 COPriority: Feb 11, 2011Filed: Mar 20, 2014Published: Jul 24, 2014
Est. expiryFeb 11, 2031(~4.5 yrs left)· nominal 20-yr term from priority
C10J 2300/0986C01B 3/26C01B 2203/1052Y02P20/52C01B 3/326B01J 23/90C10J 2300/0993B01J 38/06C10J 2300/0943C01B 2203/1047C01B 2203/107C10J 3/02B01J 38/40C01B 2203/1058C10J 2300/0923Y02P20/584C10J 2300/0916C10J 3/463Y02P20/145C01B 2203/1064C10J 2300/0959C01B 3/48C10K 3/04C10J 2300/0976C01B 3/323
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Claims

Abstract

There is provided herein a method for producing hydrogen gas, comprising: sorbing a liquid hydrocarbon fuel to a gasification catalyst to form a sorbed hydrocarbon fuel; heating said sorbed hydrocarbon fuel to a first temperature for a first period of time sufficient to form coke; and gasifying said coke at a second temperature at a pressure for a second period of time in the presence of water and/or oxygen, so as to produce hydrogen gas and carbon monoxide and to regenerate said catalyst. In particular, the hydrocarbon fuel can be a liquid biomass, such pyrolysis oil, and the method can be CO 2 neutral.

Claims

exact text as granted — not AI-modified
1 . A method for producing hydrogen gas, comprising:
 a. sorbing a liquid hydrocarbon fuel to a gasification catalyst to form a sorbed hydrocarbon fuel;   b. heating said sorbed hydrocarbon fuel to a first temperature from about 50° C.-650° C. for a first period of time sufficient to form coke; and   c. gasifying said coke at a second temperature at a pressure for a second period of time in the presence of water and/or oxygen, so as to produce a gaseous mixture comprising hydrogen gas and carbon monoxide, and to regenerate said catalyst, wherein said liquid hydrocarbon fuel is a liquid biomass or a liquefied biomass.   
     
     
         2 . (canceled) 
     
     
         3 . The method of  claim 1 , wherein said liquid hydrocarbon fuel is pyrolysis oil. 
     
     
         4 . The method of  claim 1 , wherein said gasification catalyst comprises one or more selected from the group consisting of nickel, palladium, platinum, iron, cobalt, manganese, tungsten, molybdenum, tantalum, alkali earth metals, and oxides thereof, dolomite, sand, and mixtures thereof. 
     
     
         5 . The method of  claim 1 , wherein said gasification catalyst has a particle size distribution of 10 μm to 150 μm. 
     
     
         6 . The method of  claim 5 , wherein said particle size distribution is 50 μm to 100 μm. 
     
     
         7 . (canceled) 
     
     
         8 . The method of  claim 8 , wherein said first temperature is 70° C.-400° C. 
     
     
         9 . The method of  claim 9 , wherein said first temperature is 80° C.-300° C. 
     
     
         10 . The method of  claim 1 , wherein said first period of time is 1 second to 2 hours. 
     
     
         11 . The method of  claim 10 , wherein the first period of time is 1-60 minutes. 
     
     
         12 . The method of  claim 11 , wherein the first period of time is 1-10 minutes. 
     
     
         13 . The method of  claim 1 , wherein said second temperature is from 400° C. to 1000° C. 
     
     
         14 . The method of  claim 1 , further comprising:
 a. subjecting said gaseous mixture to a water-gas shift, as to produce additional hydrogen gas; and   b. isolating said hydrogen gas and said additional hydrogen gas from said gaseous mixture.   
     
     
         15 . A method for producing hydrogen gas, comprising:
 a. sorbing a liquid or liquefied biomass to a gasification catalyst to form a sorbed biomass, wherein said gasification catalyst comprises one or more selected from the group consisting of nickel, palladium, platinum, iron, cobalt, manganese, tungsten, molybdenum, tantalum, alkali earth metals, and oxides thereof, dolomite, sand, and mixtures thereof;   b. heating said sorbed biomass to a first temperature of 50° C.-650° C. for a first period of time of 1 second to 2 hours to produce coke; and   c. gasifying said coke at a second temperature 400° C.-1000° C. in the presence of steam and/or oxygen and said catalyst sufficient, so as to produce a gaseous mixture comprising hydrogen gas and carbon monoxide, and to regenerate said catalyst.   
     
     
         16 . The method of  claim 15 , wherein said liquid biomass is a pyrolysis oil. 
     
     
         17 . The method of  claim 15 , wherein said gasification catalyst has a particle size distribution of 50 to 100 μm. 
     
     
         18 . The method of  claim 15 , wherein said first period of time is 1-10 minutes. 
     
     
         19 . The method of  claim 15 , further comprising:
 a. subjecting said gaseous mixture to a water-gas shift, as to produce additional hydrogen gas; and   b. isolating said hydrogen gas and said additional hydrogen gas from said gaseous mixture.   
     
     
         20 . The method of  claim 19 , wherein said method is carbon neutral.

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