Fluorescent substance and light-emitting device employing the same

Abstract

The present invention provides a fluorescent substance excellent both in quantum efficiency and in temperature characteristics, and also provides a light-emitting device utilizing the fluorescent substance. This fluorescent substance contains an inorganic compound comprising a metal element M, a trivalent element M 1 other than the metal element M, a tetravalent element M 2 other than the metal element M, and either or both of O and N. In the inorganic compound, the metal element M is partly replaced with a luminescence center element R. The crystal structure of the fluorescent substance is basically the same as Sr 3 Al 3 Si 13 O 2 N 21 , but the chemical bond lengths of M 1 -N and M 2 -N are within the range of ±15% based on those of Al—N and Si—N calculated from the lattice constants and atomic coordinates of Sr 3 Al 3 Si 13 O 2 N 21 , respectively. The fluorescent substance emits luminescence having a peak in the range of 490 to 580 nm when excited with light of 250 to 500 nm.

1 . A fluorescent substance, comprising an inorganic compound which comprises
 a metal element M,   a trivalent element M 1  other than the metal element M,   a tetravalent element M 2  other than the metal element M, and   at least one of O and N,   provided that the metal element M is partly replaced with a luminescence center element R;   wherein the crystal structure of said fluorescent substance is an orthorhombic system and chemical bond lengths of M 1 -N and M 2 -N calculated from the lattice constants and atomic coordinates of the crystal structure in the fluorescent substance are within a range of ±15% of those of Al—N and Si—N calculated from the lattice constants and atomic coordinates of Sr 3 Al 3 Si 13 O 2 N 21 , respectively.   
     
     
         2 . The fluorescent substance of  claim 1 , wherein
 the metal element M is at least one of a IA group element, a IIA group element, a IIIA group element, a IIIB group element, a rare earth element, and a IVA group element,   the element M 1  is at least one of a IIIA group element and a IIIB group element, and   the element M 2  is at least one of a IVA group element and a IVB group element.   
     
     
         3 . The fluorescent substance of  claim 1 , wherein the metal element M is selected from the group consisting of Li, Na, K, Mg, Ca, Sr, Ba, B, Ga, In, Y, Sc, Gd, La, Lu, and Ge,
 wherein the element M 1  is selected from the group consisting of Al, B, Ga, In, Sc, Y, La, Gd, and Lu, and   wherein the element M 2  is selected from the group consisting of Si, Ge, Sn, Ti, Zr, and Hf.   
     
     
         4 . The fluorescent substance of  claim 1 , wherein the luminescence center element R is selected from the group consisting of Eu, Ce, Mn, Tb, Yb, Dy, Sm, Tm, Pr, Nd, Pm, Ho, Er, Cr, Sn, Cu, Zn, As, Ag, Cd, Sb, Au, Hg, Tl, Pb, Bi, and Fe. 
     
     
         5 . The fluorescent substance of  claim 1 , which emits luminescence having a peak in the wavelength range of 490 to 580 nm when excited with light in the wavelength range of 250 to 500 nm. 
     
     
         6 . The fluorescent substance of  claim 1 , having:
 a composition of formula (1)
   (M 1-x R x ) 3-y Al 3+z Si 13-z O 2+u N 21-w   (1)
 
   wherein   M is at least one of a IA group element, a IIA group element, a IIIA group element, a IIIB group element, a rare earth element, and a IVA group element,   R is another element selected from the group consisting of Eu, Ce, Mn, Tb, Yb, Dy, Sm, Tm, Pr, Nd, Pm, Ho, Er, Cr, Sn, Cu, Zn, As, Ag, Cd, Sb, Au, Hg, Tl, Pb, Bi, and Fe, and   x, y, z, u, and w are numbers satisfying the conditions of 0<x≦1, −0.1≦y≦0.15, −1≦z≦1, and −1<u-w≦1, respectively; and   an emitting luminescence having a peak in the wavelength range of 490 to 580 nm when excited with light in the wavelength range of 250 to 500 nm.   
     
     
         7 . A process for preparing the fluorescent substance of  claim 1 , the process comprising
 (i) mixing a starting material comprising   a nitride or carbide of the metal element M,   a nitride, oxide, or carbide of the element M 1 ,   a nitride, oxide, or carbide of the element M 2 , and   an oxide, nitride, or carbonate of the luminescence center element R, to obtain an intermediate; and then   firing the intermediate.   
     
     
         8 . The process of  claim 7 , wherein the intermediate is fired at a temperature of 1500 to 2000° C. under a pressure of not less than 5 atmospheres. 
     
     
         9 . A light-emitting device, comprising
 a light-emitting element giving off light in the wavelength range of 250 to 500 nm, and   a phosphor layer which is provided on the light-emitting element and which comprises the fluorescent substance of  claim 1 .   
     
     
         10 . The fluorescent substance of  claim 3 , wherein the element M 1  is Al. 
     
     
         11 . The fluorescent substance of  claim 3 , wherein the element M 1  is B. 
     
     
         12 . The fluorescent substance of  claim 3 , wherein the element M 1  is Ga. 
     
     
         13 . The fluorescent substance of  claim 3 , wherein the element M 1  is In. 
     
     
         14 . The fluorescent substance of  claim 3 , wherein the element M 1  is Sc. 
     
     
         15 . The fluorescent substance of  claim 3 , wherein the element M 1  is Y. 
     
     
         16 . The fluorescent substance of  claim 3 , wherein the element M 1  is La. 
     
     
         17 . The fluorescent substance of  claim 3 , wherein the element M 1  is Gd. 
     
     
         18 . The fluorescent substance of  claim 3 , wherein the element M 1  is Lu. 
     
     
         19 . The fluorescent substance of  claim 3 , wherein the element M 2  is Si, Ge. 
     
     
         20 . The fluorescent substance of  claim 3 , wherein the element M 2  is Sn.