Method to deposit cvd ruthenium
Abstract
Methods for depositing ruthenium by a PECVD process are described herein. Methods for depositing ruthenium can include positioning a substrate in a processing chamber, the substrate having a barrier layer formed thereon, heating and maintaining the substrate at a first temperature, flowing a first deposition gas into a processing chamber, the first deposition gas comprising a ruthenium containing precursor, generating a plasma from the first deposition gas to deposit a first ruthenium layer over the barrier layer, flowing a second deposition gas into the processing chamber to deposit a second ruthenium layer over the first ruthenium layer, the second deposition gas comprising a ruthenium containing precursor, depositing a copper seed layer over the second ruthenium layer and annealing the substrate at a second temperature.
Claims
exact text as granted — not AI-modifiedWhat is claimed is:
1 . A method for depositing ruthenium, comprising:
positioning a substrate in a processing chamber, the substrate having a barrier layer formed thereon; heating and maintaining the substrate at a first temperature; flowing a first deposition gas into a processing chamber, the first deposition gas comprising a ruthenium containing precursor; generating a plasma from the first deposition gas to deposit a first ruthenium layer over the barrier layer; flowing a second deposition gas into the processing chamber to deposit a second ruthenium layer over the first ruthenium layer, the second deposition gas comprising a ruthenium containing precursor; depositing a copper seed layer over the second ruthenium layer; and annealing the substrate at a second temperature.
2 . The method of claim 1 , wherein the ruthenium containing precursor is an organic compound.
3 . The method of claim 1 , wherein the ruthenium containing precursor is selected from the group consisting of Ru(C 5 H 5 ) 2 (bis(cyclopentadienyl) ruthenium), Ru 3 (CO) 12 (dodecacarbonyl triruthenium) or combinations thereof.
4 . The method of claim 1 , wherein the first temperature is between 150° C. and 350° C.
5 . The method of claim 1 , wherein the first deposition gas and the second deposition gas have the same composition.
6 . The method of claim 1 , wherein the first ruthenium layer is from 3 Å to 7 Å thick.
7 . The method of claim 1 , wherein the second ruthenium layer is from 10 Å to 45 Å thick.
8 . The method of claim 1 , wherein the plasma is generated from an RF source with a power between 50 W and 1000 W.
9 . The method of claim 1 , wherein the barrier layer comprises tantalum (Ta) and tantalum nitride (TaN).
10 . The method of claim 1 , wherein the barrier layer has one or more copper features formed underneath.
11 . The method of claim 1 , wherein the first deposition gas further comprises H 2 , NH 3 , Ar, N 2 , He or combinations thereof.
12 . A method for depositing ruthenium, comprising:
positioning a substrate in a processing chamber; forming a barrier layer on the surface of the substrate; heating and maintaining the substrate at a first temperature; flowing a deposition gas into a processing chamber, the deposition gas comprising a ruthenium-containing precursor; generating a plasma from the deposition gas to deposit a ruthenium layer over the barrier layer; depositing a copper seed layer over the ruthenium layer; and annealing the substrate at a second temperature.
13 . The method of claim 12 , wherein the ruthenium containing precursor is selected from the group consisting of Ru(C 5 H 5 ) 2 (bis(cyclopentadienyl) ruthenium), Ru 3 (CO) 12 (dodecacarbonyl triruthenium) or combinations thereof.
14 . The method of claim 12 , wherein the first temperature is between 150° C. and 350° C.
15 . The method of claim 12 , wherein the deposition gas further comprises H 2 , NH 3 , Ar, N 2 , He or combinations thereof.
16 . The method of claim 12 , wherein the ruthenium layer is from 3 Å to 7 Å thick.
17 . The method of claim 12 , wherein the ruthenium layer is from 13 Å to 52 Å thick.
18 . The method of claim 12 , wherein the plasma is generated from an RF source with a power between 50 W and 1000 W.
19 . The method of claim 12 , wherein the barrier layer comprises tantalum (Ta) and tantalum nitride (TaN).
20 . The method of claim 12 , wherein the barrier layer has one or more copper features formed underneath.Join the waitlist — get patent alerts
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