Multiple-auger curb forming and extruding apparatus

Abstract

A manually operable and steerable curb extrusion device for extruding curb, barrier, wall, gutter or the like from concrete, cement or some other moldable building material. The curb extrusion device has a segmented vibrating hopper into which building materials are placed to fall onto a plurality of tapered counter rotating vibrating augers which compact and force the building material through an extrusion mold where it is shaped before extrusion; the number of augers adjustable and selected to provide the amount of building material required to be extruded.

1 . A manually maneuverable curb terming extruder propelled apparatus for concrete, cementitious and plastic building materials comprising:
 a. a chassis frame with walls defining a lower segment of a feed hopper leading into a compaction chamber having a front and rear with a rear opening which directs building material rearward to propel the chassis frame forward,   b. steering and castering wheels attached to the chassis frame via swinging arms which allow the wheels to he adjusted from side to side for manual steering of the apparatus,   c. an upper segment of the feed hopper having a feed opening attached above the lower segment, of the feed hopper structured to receive, hold, and gravity feed building material into and through the lower segment of the feed hopper and said feed hopper having a bottom outlet segment,   d. a compaction assembly in communication with the feed hopper defining a compaction chamber with rear opening structured to accommodate a variable number of spatially positioned juxtaposed removable counter rotating augers positioned relative to one another In vertical stackable and/or horizontal linear alignment at different heights and widths depending on the cross-section of an extruded curb to be formed,   e. a variable number of a plurality of juxtaposed removable counter rotating augers mounted within the compaction, chamber, each having a decreasing tapered cross-sectional diameter with each auger's largest cross-sectional diameter positioned toward the front of the compaction chamber and thereafter gradually decreasing toward the rear of the compaction chamber and rotatably mounted to the chassis frame in communication with, the bottom outlet segment of the hopper within the compaction chamber such that front segments of the augers receive building materials from die bottom outlet segment of the hopper and force the building material rearward into and through the rear opening of the compaction chamber,   f. vibration means associated with the counter rotating augers and the lower segment of the hopper such that the augers and the lower segment of the hopper vibrate in opposite directions, alternatively coming together and then separating to drop the building material onto the augers for continuous compaction and feed of said budding material, to prevent bridging in the hopper and provide a more compacted building material,   g. a removable slip form with open forward and rearward ends and an open bottom in communication with die compaction chamber rear opening to receive and sectionally form the building material into a continuous curb form, the number of augers selected and positional to force building materials uniformly throughout cross sections of slip forms for uniform filling, and   h. a drive motor associated with the rotating augers and vibration means to vibrate and turn the augers.   
     
     
         2 . A manually maneuverable curb form extruder propelled apparatus according to  claim 1 , wherein the vibration means comprises an eccentric dual stepping gear roller bearing with offset weight system. 
     
     
         3 . A manually maneuverable curb forming extruder propelled apparatus according to  claim 1 , including leveling means associated with the swinging arms to adjust the height and level of the chassis frame. 
     
     
         4 . A manually maneuverable curb forming extruder propelled apparatus according to  claim 1 , wherein the drive motor includes a gear box mounted to the lower segment of the hopper defined by the chassis frame with an eccentric bearing mounting connection turning the augers, while at the same time forcing the lower segment of the hopper in opposition to the augers such that the augers and the lower segment of the hopper vibrate in opposite directions. 
     
     
         5 . A manually maneuverable curb forming extruder propelled apparatus according to  claim 1 , including a rubber liner in the hopper to flexibly seal the upper and lower segments of the hopper. 
     
     
         6 . A manually maneuverable curb forming extruder propelled apparatus according to  claim 1 , including a flexible transition member with sidewalls defining open ends mounted In communication between the compaction chamber rear opening and the open forward end of the slip form, wherein the sidewalls can expand and contract to relieve stack up arid binding to provide a more even continuous flow of building material for shaping through the slip form. 
     
     
         7 . A manually maneuverable curb forming extruder propelled apparatus according to  claim 6 , including a guide with an opening mounted to the chassis frame beneath the compaction assembly and structured to accommodate and travel along a reinforcing rod to align the apparatus and form a finished curb about said reinforcing rod. 
     
     
         8 . A manually maneuverable curb forming extruder propelled apparatus according to  claim 1 , wherein the slip form is releaseably attached via a spring bar retainer. 
     
     
         9 . A manually maneuverable curb forming extruder propelled apparatus according to  claim 1 , inclining a rolling pattern member mounted to the chassis frame and positioned after the open rearward end of the slip form to impress a desired pattern finish onto the surface of the formed finished curb. 
     
     
         10 . A manually maneuverable curb forming apparatus comprising a feed hopper having a lower segment defined by wails of a chassis frame and an upper segment attached above the lower segment, the feed hopper having a bottom outlet communicating with a compaction assembly, the compaction assembly of variable dimensions to accommodate two or more counter-rotating augers mounted in differing positions to the chassis frame depending upon the cross section of an extruded curb to be formed, and a compaction chamber having a rear opening communicating with a removable slip form, vibration means associated with the counter-rotating angers and the teed hopper lower segment such that the angers and the lower segment of the teed hopper vibrate in opposite directions, and a drive motor associated with the augers and the vibration means to vibrate and torn the augers. 
     
     
         11 . A manually maneuverable curb forming apparatus according to  claim 10 , wherein the vibration means comprises an eccentric dual stepping gear roller bearing offset weight system.