Manufacturing Method for Non-Powered Energy Layer

Abstract

The present invention relates to a manufacturing method for a non-powered energy layer, wherein the non-powered energy layer is adapted for being a warming layer of a bedquilt. When a user is covered with the bedquilt using the non-powered energy layer as the warming layer, the non-powered energy layer would emit a far-infrared ray, such that the far-infrared ray would excite the user's skin, so as to make the microvascular dilation and promote the blood circulation and metabolism of user body. Besides being used as the warming layer, the non-powered energy layer can also be applied as inner layers of a mattress or a U-shaped neck bolster. Moreover, through the proof of experiment results, this non-powered energy layer would not over excite human skin when it is in long-term use, and the non-powered energy layer would not bring about allergies, itchiness or swelling in human skin.

I claim: 
     
         1 . A manufacturing method for non-powered energy layer, comprising the steps of:
 (1) covering and enclosing a powdered metal mixture by a polymer  10 , wherein the powdered metal mixture comprises a first powdered metal and a second powdered metal;   (2) fabricating the end-product of step (1) to a plurality of non-powered energy granules;   (3) executing a spinning process for drawing the non-powered energy granules to a plurality of non-powered energy silk strings; and   (4) executing a weaving process for weaving the non-powered silk strings to a non-powered energy layer, wherein the non-powered energy layer is able to emit a far-infrared ray, in which the wavelength of the far-infrared ray is ranged from 4 μm to 14 μm, and the emissivity of the far-infrared ray is above 90%.   
     
     
         2 . The manufacturing method for non-powered energy layer as described in  claim 1 , wherein the powdered metal mixture further comprises a third powdered metal. 
     
     
         3 . The manufacturing method for non-powered energy layer as described in  claim 1 , wherein the polymer comprises a silica material, and the weight percentage of the silica material is above 50%. 
     
     
         4 . The manufacturing method for non-powered energy layer as described in  claim 2 , wherein the material for making the first powdered metal, the second powdered metal and the third powdered metal are selected from the group consisting of: titanium (Ti), germanium (Ge), zinc (Zn), silver (Ag), aluminum (Al), and magnesium (Mg). 
     
     
         5 . The manufacturing method for non-powered energy layer as described in  claim 1 , wherein the powdered metal mixture further comprises a powdered carbide and a powdered oxide for increasing the emissivity of the far-infrared ray. 
     
     
         6 . The manufacturing method for non-powered energy layer as described in  claim 5 , wherein the material of the powdered oxide is selected from the group consisting of: Al 2 O 3 , MgO, NiO 2 , SiO 2 , ZrO 2 , and a mixture made by any two aforesaid materials. 
     
     
         7 . The manufacturing method for non-powered energy layer as described in  claim 6 , wherein the material of the powdered carbide is selected from the group consisting of: TaC, ZrC, SiC, and a mixture made by any two aforesaid materials. 
     
     
         8 . The manufacturing method for non-powered energy layer as described in  claim 1 , wherein the non-powered energy silk string is hollow. 
     
     
         9 . The manufacturing method for non-powered energy layer as described in  claim 1 , wherein the chemical structure of the polymer is [Si(CH 3 ) 2 O] n , in which n is ranged from 50 to 100. 
     
     
         10 . The manufacturing method for non-powered energy layer as described in  claim 1 , wherein the weaving process can also weave the non-powered silk strings to a non-powered energy silk mass or a non-powered energy yarn layer.