US2013324311A1PendingUtilityA1

Rubber composition and golf ball

Assignee: DUNLOP SPORTS CO LTDPriority: Jun 1, 2012Filed: Apr 22, 2013Published: Dec 5, 2013
Est. expiryJun 1, 2032(~5.8 yrs left)· nominal 20-yr term from priority
A63B 37/0051C08K 5/09A63B 37/006A63B 37/0054
48
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Claims

Abstract

The invention provides a rubber composition having high rebound resilience measured by a rebound resilience evaluation method which is excellent in measurement accuracy and can sufficiently evaluate the difference in performance between samples. The invention also provides a golf ball formed from the rubber composition. The invention further provides a golf ball having excellent flight performance owing to good hardness distribution measured by a hardness evaluation method which is excellent in measurement accuracy and can sufficiently evaluate the difference in performance between samples. The invention relates to a rubber composition having a specific radius of gyration R g obtained by a predetermined curve fitting method. The invention also relates to a golf ball including a spherical core having at least one layer, and a cover having at least one layer disposed to cover the spherical core, wherein the golf ball satisfies a predetermined relation obtained by a predetermined curve fitting method.

Claims

exact text as granted — not AI-modified
1 . A rubber composition which has a radius of gyration R g  of 5.0 nm or less,
 the radius of gyration R g  being obtained by curve fitting of a scattering intensity curve I (q)  obtained by X-ray scattering measurement or neutron scattering measurement, using the following Formulas 1 to 3:   
       
         
           
             
               
                 
                   
                     
                         
                     
                      
                     
                       
                         q 
                         = 
                         
                           
                             4 
                              
                             
                               πsin 
                                
                               
                                 ( 
                                 
                                   θ 
                                   / 
                                   2 
                                 
                                 ) 
                               
                             
                           
                           λ 
                         
                       
                        
                       
                         
 
                       
                        
                       
                         ( 
                         
                           
                             θ 
                              
                             
                               : 
                             
                              
                             
                                 
                             
                              
                             Scattering 
                              
                             
                                 
                             
                              
                             angle 
                           
                           , 
                           
                               
                           
                            
                           
                             λ 
                              
                             
                               : 
                             
                              
                             
                                 
                             
                              
                             Wavelength 
                              
                             
                                 
                             
                              
                             of 
                              
                             
                                 
                             
                              
                             X 
                              
                             
                                 
                             
                              
                             rays 
                              
                             
                                 
                             
                              
                             or 
                              
                             
                                 
                             
                              
                             neutron 
                              
                             
                                 
                             
                              
                             beam 
                           
                         
                         ) 
                       
                     
                   
                 
                 
                   
                     ( 
                     
                       Formula 
                        
                       
                           
                       
                        
                       1 
                     
                     ) 
                   
                 
               
               
                 
                   
                     
                       I 
                       
                         ( 
                         q 
                         ) 
                       
                     
                     = 
                     
                       
                         
                           ∑ 
                           
                             i 
                             = 
                             1 
                           
                           n 
                         
                          
                         
                           〈 
                           
                             
                               
                                 
                                   
                                     P 
                                     i 
                                   
                                    
                                   
                                     [ 
                                     
                                       { 
                                       
                                         
                                           
                                             erf 
                                              
                                             
                                               ( 
                                               
                                                 
                                                   qR 
                                                   gi 
                                                 
                                                 
                                                   6 
                                                 
                                               
                                               ) 
                                             
                                           
                                           3 
                                         
                                         / 
                                         q 
                                       
                                       } 
                                     
                                     ] 
                                   
                                 
                                 
                                   D 
                                   fi 
                                 
                               
                                
                               
                                 exp 
                                 ( 
                                 
                                   
                                     
                                       - 
                                       
                                         q 
                                         2 
                                       
                                     
                                      
                                     
                                       R 
                                       
                                         g 
                                          
                                         
                                           ( 
                                           
                                             i 
                                             + 
                                             l 
                                           
                                           ) 
                                         
                                       
                                       2 
                                     
                                   
                                   3 
                                 
                                 ) 
                               
                             
                             + 
                             
                               
                                 G 
                                 i 
                               
                                
                               
                                 exp 
                                 ( 
                                 
                                   
                                     
                                       - 
                                       
                                         q 
                                         2 
                                       
                                     
                                      
                                     
                                       R 
                                       
                                         g 
                                          
                                         
                                           ( 
                                           
                                             i 
                                             + 
                                             l 
                                           
                                           ) 
                                         
                                       
                                       2 
                                     
                                   
                                   3 
                                 
                                 ) 
                               
                             
                           
                           〉 
                         
                       
                       + 
                       
                         
                           
                             P 
                             
                               n 
                               + 
                               1 
                             
                           
                            
                           
                             [ 
                             
                               { 
                               
                                 
                                   
                                     erf 
                                      
                                     
                                       ( 
                                       
                                         
                                           qR 
                                           
                                             g 
                                              
                                             
                                               ( 
                                               
                                                 n 
                                                 + 
                                                 1 
                                               
                                               ) 
                                             
                                           
                                         
                                         
                                           6 
                                         
                                       
                                       ) 
                                     
                                   
                                   3 
                                 
                                 / 
                                 q 
                               
                               } 
                             
                             ] 
                           
                         
                         
                           D 
                           
                             f 
                              
                             
                               ( 
                               
                                 n 
                                 + 
                                 1 
                               
                               ) 
                             
                           
                         
                       
                     
                   
                 
                 
                   
                     ( 
                     
                       Formula 
                        
                       
                           
                       
                        
                       2 
                     
                     ) 
                   
                 
               
               
                 
                   
                     
                         
                     
                      
                     
                       
                         
                           erf 
                            
                           
                             ( 
                             z 
                             ) 
                           
                         
                         = 
                         
                           
                             2 
                             
                               π 
                             
                           
                            
                           
                             
                               ∫ 
                               0 
                               z 
                             
                              
                             
                               
                                  
                                 
                                   - 
                                   
                                     t 
                                     2 
                                   
                                 
                               
                                
                               
                                  
                                 t 
                               
                             
                           
                         
                       
                        
                       
                         
 
                       
                        
                       
                           
                       
                        
                       
                         ( 
                         
                           
                             P 
                             i 
                           
                           , 
                           
                             G 
                             i 
                           
                           , 
                           
                             R 
                             gi 
                           
                           , 
                           
                             
                               D 
                               fi 
                             
                              
                             
                               : 
                             
                              
                             
                                 
                             
                              
                             Fitting 
                              
                             
                                 
                             
                              
                             parameter 
                           
                         
                         ) 
                       
                        
                       
                         
 
                       
                        
                       
                           
                       
                        
                       
                         ( 
                         
                           n 
                            
                           
                             : 
                           
                            
                           
                               
                           
                            
                           Integer 
                         
                         ) 
                       
                        
                       
                         
 
                       
                        
                       
                         ( 
                         
                           q 
                            
                           
                             : 
                           
                            
                           
                               
                           
                            
                           Defined 
                            
                           
                               
                           
                            
                           in 
                            
                           
                               
                           
                            
                           the 
                            
                           
                               
                           
                            
                           same 
                            
                           
                               
                           
                            
                           manner 
                            
                           
                               
                           
                            
                           as 
                            
                           
                               
                           
                            
                           mentioned 
                            
                           
                               
                           
                            
                           above 
                         
                         ) 
                       
                        
                       
                         
 
                       
                        
                       
                           
                       
                        
                       
                         
                           ( 
                           
                             z 
                             , 
                             
                               t 
                                
                               
                                 : 
                               
                                
                               
                                   
                               
                                
                               Any 
                                
                               
                                   
                               
                                
                               positive 
                                
                               
                                   
                               
                                
                               number 
                             
                           
                           ) 
                         
                         . 
                       
                     
                   
                 
                 
                   
                     ( 
                     
                       Formula 
                        
                       
                           
                       
                        
                       3 
                     
                     ) 
                   
                 
               
             
           
         
       
     
     
         2 . The rubber composition according to  claim 1 ,
 wherein the X-ray scattering measurement is small-angle X-ray scattering measurement and the neutron scattering measurement is small-angle neutron scattering measurement.   
     
     
         3 . The rubber composition according to  claim 1 ,
 wherein the measurement is performed as a function of q defined by Formula 1 in the range of not greater than 10 nm −1 .   
     
     
         4 . A golf ball, comprising:
 a spherical core having at least one layer; and   a cover having at least one layer disposed to cover the spherical core,   wherein at least one layer of the spherical core is formed from the rubber composition according to  claim 1 .   
     
     
         5 . The golf ball according to  claim 4 ,
 wherein at least one layer of the spherical core is formed from the rubber composition which contains:   (a) a base rubber;   (b) a co-crosslinker including at least one of a C3-C8 α,β-unsaturated carboxylic acid and a metal salt thereof;   (c) a cross-linking initiator; and   (d) at least one of an acid and a salt thereof, and   when the co-crosslinker (b) only includes the C3-C8 α,β-unsaturated carboxylic acid, further contains   (e) a metal compound.   
     
     
         6 . The golf ball according to  claim 5 ,
 wherein the rubber composition contains 0.5 to 30 parts by mass of the at least one of an acid and a salt thereof (d) per 100 parts by mass of the base rubber (a).   
     
     
         7 . The golf ball according to  claim 5 ,
 wherein the at least one of an acid and a salt thereof (d) each has 1 to 13 carbon atoms.   
     
     
         8 . The golf ball according to  claim 5 ,
 wherein the at least one of an acid and a salt thereof (d) is at least one of a carboxylic acid and a salt thereof.   
     
     
         9 . The golf ball according to  claim 8 ,
 wherein the at least one of a carboxylic acid and a salt thereof is at least one of a fatty acid and a fatty acid salt.   
     
     
         10 . The golf ball according to  claim 9 ,
 wherein the at least one of a fatty acid and a fatty acid salt is a fatty acid zinc salt.   
     
     
         11 . The golf ball according to  claim 5 ,
 wherein the rubber composition further contains   (f) an organosulfur compound.   
     
     
         12 . The golf ball according to  claim 11 ,
 wherein the organosulfur compound (f) is selected from thiophenols, diphenyl disulfides, thionaphthols, thiuram disulfides, and metal salts thereof.   
     
     
         13 . The golf ball according to  claim 11 ,
 wherein the rubber composition contains 0.05 to 5 parts by mass of the organosulfur compound (f) per 100 parts by mass of the base rubber (a).   
     
     
         14 . The golf ball according to  claim 5 ,
 wherein the rubber composition contains 15 to 50 parts by mass of the at least one of a C3-C8 α,β-unsaturated carboxylic acid and a metal salt thereof (b) per 100 parts by mass of the base rubber (a).   
     
     
         15 . The golf ball according to  claim 5 ,
 wherein the rubber composition contains the metal salt of a C3-C8 α,β-unsaturated carboxylic acid as the co-crosslinker (b).   
     
     
         16 . A golf ball, comprising:
 a spherical core having at least one layer; and   a cover having at least one layer disposed to cover the spherical core,   wherein at least one layer of the spherical core is formed from a rubber composition, and the golf ball satisfies the following relation:
   (the number  N  in an outermost portion of the rubber composition)/(the number  N  in an innermost portion of the rubber composition)≧2.0,
 
   where the number N is the number per unit volume of scatterers with a radius of gyration R g  of 1 nm to 100 μm, and the radius of gyration R g  is obtained by curve fitting of a scattering intensity curve I (q)  obtained by X-ray scattering measurement or neutron scattering measurement, using the following Formulas 1 to 5:   
       
         
           
             
               
                 
                   
                     
                         
                     
                      
                     
                       
                         q 
                         = 
                         
                           
                             4 
                              
                             
                               πsin 
                                
                               
                                 ( 
                                 
                                   θ 
                                   / 
                                   2 
                                 
                                 ) 
                               
                             
                           
                           λ 
                         
                       
                        
                       
                         
 
                       
                        
                       
                         ( 
                         
                           
                             θ 
                              
                             
                               : 
                             
                              
                             
                                 
                             
                              
                             Scattering 
                              
                             
                                 
                             
                              
                             angle 
                           
                           , 
                           
                               
                           
                            
                           
                             λ 
                              
                             
                               : 
                             
                              
                             
                                 
                             
                              
                             Wavelength 
                              
                             
                                 
                             
                              
                             of 
                              
                             
                                 
                             
                              
                             X 
                              
                             
                                 
                             
                              
                             rays 
                              
                             
                                 
                             
                              
                             or 
                              
                             
                                 
                             
                              
                             neutron 
                              
                             
                                 
                             
                              
                             beam 
                           
                         
                         ) 
                       
                     
                   
                 
                 
                   
                     ( 
                     
                       Formula 
                        
                       
                           
                       
                        
                       1 
                     
                     ) 
                   
                 
               
               
                 
                   
                     
                       I 
                       
                         ( 
                         q 
                         ) 
                       
                     
                     = 
                     
                       
                         
                           ∑ 
                           
                             i 
                             = 
                             1 
                           
                           n 
                         
                          
                         
                           〈 
                           
                             
                               
                                 
                                   
                                     P 
                                     i 
                                   
                                    
                                   
                                     [ 
                                     
                                       { 
                                       
                                         
                                           
                                             erf 
                                              
                                             
                                               ( 
                                               
                                                 
                                                   qR 
                                                   gi 
                                                 
                                                 
                                                   6 
                                                 
                                               
                                               ) 
                                             
                                           
                                           3 
                                         
                                         / 
                                         q 
                                       
                                       } 
                                     
                                     ] 
                                   
                                 
                                 
                                   D 
                                   fi 
                                 
                               
                                
                               
                                 exp 
                                 ( 
                                 
                                   
                                     
                                       - 
                                       
                                         q 
                                         2 
                                       
                                     
                                      
                                     
                                       R 
                                       
                                         g 
                                          
                                         
                                           ( 
                                           
                                             i 
                                             + 
                                             1 
                                           
                                           ) 
                                         
                                       
                                       2 
                                     
                                   
                                   3 
                                 
                                 ) 
                               
                             
                             + 
                             
                               
                                 G 
                                 i 
                               
                                
                               
                                 exp 
                                 ( 
                                 
                                   
                                     
                                       - 
                                       
                                         q 
                                         2 
                                       
                                     
                                      
                                     
                                       R 
                                       
                                         g 
                                          
                                         
                                           ( 
                                           
                                             i 
                                             + 
                                             1 
                                           
                                           ) 
                                         
                                       
                                       2 
                                     
                                   
                                   3 
                                 
                                 ) 
                               
                             
                           
                           〉 
                         
                       
                       + 
                       
                         
                           
                             P 
                             
                               n 
                               + 
                               1 
                             
                           
                            
                           
                             [ 
                             
                               { 
                               
                                 
                                   
                                     erf 
                                      
                                     
                                       ( 
                                       
                                         
                                           qR 
                                           
                                             g 
                                              
                                             
                                               ( 
                                               
                                                 n 
                                                 + 
                                                 1 
                                               
                                               ) 
                                             
                                           
                                         
                                         
                                           6 
                                         
                                       
                                       ) 
                                     
                                   
                                   3 
                                 
                                 / 
                                 q 
                               
                               } 
                             
                             ] 
                           
                         
                         
                           D 
                           
                             f 
                              
                             
                               ( 
                               
                                 n 
                                 + 
                                 1 
                               
                               ) 
                             
                           
                         
                       
                     
                   
                 
                 
                   
                     ( 
                     
                       Formula 
                        
                       
                           
                       
                        
                       2 
                     
                     ) 
                   
                 
               
               
                 
                   
                     
                         
                     
                      
                     
                       
                         erf 
                          
                         
                           ( 
                           z 
                           ) 
                         
                       
                       = 
                       
                         
                           2 
                           
                             π 
                           
                         
                          
                         
                           
                             ∫ 
                             0 
                             z 
                           
                            
                           
                             
                                
                               
                                 - 
                                 
                                   t 
                                   2 
                                 
                               
                             
                              
                             
                                
                               t 
                             
                           
                         
                       
                     
                   
                 
                 
                   
                     ( 
                     
                       Formula 
                        
                       
                           
                       
                        
                       3 
                     
                     ) 
                   
                 
               
               
                 
                   
                     
                         
                     
                      
                     
                       
                         G 
                         i 
                       
                       = 
                       
                         
                           
                             N 
                             i 
                           
                            
                           
                             ( 
                             
                               σ 
                                
                               
                                   
                               
                                
                               
                                 V 
                                 i 
                               
                             
                             ) 
                           
                         
                         2 
                       
                     
                   
                 
                 
                   
                     ( 
                     
                       Formula 
                        
                       
                           
                       
                        
                       4 
                     
                     ) 
                   
                 
               
               
                 
                   
                     
                         
                     
                      
                     
                       
                         
                           
                             V 
                             i 
                           
                           = 
                           
                             
                               4 
                               3 
                             
                              
                             
                               
                                 π 
                                 ( 
                                 
                                   
                                     
                                       5 
                                       3 
                                     
                                   
                                    
                                   
                                     R 
                                     gi 
                                   
                                 
                                 ) 
                               
                               3 
                             
                           
                         
                          
                         
                           
 
                         
                          
                         
                             
                         
                          
                         
                           ( 
                           
                             
                               P 
                               i 
                             
                             , 
                             
                               G 
                               i 
                             
                             , 
                             
                               R 
                               gi 
                             
                             , 
                             
                               
                                 D 
                                 fi 
                               
                                
                               
                                 : 
                               
                                
                               
                                   
                               
                                
                               Fitting 
                                
                               
                                   
                               
                                
                               parameter 
                             
                           
                           ) 
                         
                          
                         
                           
 
                         
                          
                         
                           ( 
                           
                             
                               N 
                               i 
                             
                              
                             
                               : 
                             
                              
                             
                                 
                             
                              
                             Number 
                              
                             
                                 
                             
                              
                             of 
                              
                             
                                 
                             
                              
                             scatterers 
                              
                             
                                 
                             
                              
                             per 
                              
                             
                                 
                             
                              
                             unit 
                              
                             
                                 
                             
                              
                             volume 
                              
                             
                                 
                             
                              
                             
                               ( 
                               
                                 pieces 
                                  
                                 
                                   / 
                                 
                                  
                                 
                                   cm 
                                   3 
                                 
                               
                               ) 
                             
                           
                           ) 
                         
                          
                         
                           
 
                         
                          
                         
                             
                         
                          
                         
                           ( 
                           
                             
                               V 
                               i 
                             
                              
                             
                               : 
                             
                              
                             
                                 
                             
                              
                             Volume 
                              
                             
                                 
                             
                              
                             of 
                              
                             
                                 
                             
                              
                             scatterer 
                              
                             
                                 
                             
                              
                             having 
                              
                             
                                 
                             
                              
                             radius 
                              
                             
                                 
                             
                              
                             of 
                              
                             
                                 
                             
                              
                             gyration 
                              
                             
                                 
                             
                              
                             
                               R 
                               gi 
                             
                           
                           ) 
                         
                          
                         
                           
 
                         
                          
                         
                             
                         
                          
                         
                           ( 
                           
                             n 
                              
                             
                               : 
                             
                              
                             
                                 
                             
                              
                             Integer 
                           
                           ) 
                         
                          
                         
                           
 
                         
                          
                         
                             
                         
                          
                         
                           ( 
                           
                             q 
                              
                             
                               : 
                             
                              
                             
                                 
                             
                              
                             Defined 
                              
                             
                                 
                             
                              
                             in 
                              
                             
                                 
                             
                              
                             the 
                              
                             
                                 
                             
                              
                             same 
                              
                             
                                 
                             
                              
                             manner 
                              
                             
                                 
                             
                              
                             as 
                              
                             
                                 
                             
                              
                             mentioned 
                              
                             
                                 
                             
                              
                             above 
                           
                           ) 
                         
                       
                        
                       
                         
 
                       
                        
                       
                           
                       
                        
                       
                         ( 
                         
                           z 
                           , 
                           
                             t 
                              
                             
                               : 
                             
                              
                             
                                 
                             
                              
                             Any 
                              
                             
                                 
                             
                              
                             positive 
                              
                             
                                 
                             
                              
                             number 
                           
                         
                         ) 
                       
                        
                       
                         
 
                       
                        
                       
                         
                           ( 
                           
                             σ 
                              
                             
                               : 
                             
                              
                             
                                 
                             
                              
                             Electron 
                              
                             
                                 
                             
                              
                             density 
                              
                             
                                 
                             
                              
                             difference 
                              
                             
                                 
                             
                              
                             
                               ( 
                               
                                 electron 
                                 · 
                                 
                                   cm 
                                   
                                     - 
                                     3 
                                   
                                 
                               
                               ) 
                             
                              
                             
                                 
                             
                              
                             between 
                              
                             
                                 
                             
                              
                             scatterer 
                              
                             
                                 
                             
                              
                             and 
                              
                             
                                 
                             
                              
                             surrounding 
                              
                             
                                 
                             
                              
                             matrix 
                              
                             
                                 
                             
                              
                             material 
                              
                             
                                 
                             
                              
                             or 
                              
                             
                                 
                             
                              
                             scattering 
                              
                             
                                 
                             
                              
                             length 
                              
                             
                                 
                             
                              
                             density 
                              
                             
                                 
                             
                              
                             difference 
                              
                             
                                 
                             
                              
                             
                               ( 
                               
                                 cm 
                                 
                                   - 
                                   2 
                                 
                               
                               ) 
                             
                              
                             
                                 
                             
                              
                             between 
                              
                             
                                 
                             
                              
                             scatterer 
                              
                             
                                 
                             
                              
                             and 
                              
                             
                                 
                             
                              
                             surrounding 
                              
                             
                                 
                             
                              
                             deuterated 
                              
                             
                                 
                             
                              
                             solvent 
                           
                           ) 
                         
                         . 
                       
                     
                   
                 
                 
                   
                     ( 
                     
                       Formula 
                        
                       
                           
                       
                        
                       5 
                     
                     ) 
                   
                 
               
             
           
         
       
     
     
         17 . The golf ball according to  claim 16 ,
 wherein the X-ray scattering measurement is small-angle X-ray scattering measurement and the neutron scattering measurement is small-angle neutron scattering measurement.   
     
     
         18 . The golf ball according to  claim 16 ,
 wherein the measurement is performed as a function of q defined by Formula 1 in the range of not greater than 10 nm −1 .   
     
     
         19 . The golf ball according to  claim 16 ,
 wherein the rubber composition contains:   (a) a base rubber;   (b) a co-crosslinker including at least one of a C3-C8 α,β-unsaturated carboxylic acid and a metal salt thereof;   (c) a cross-linking initiator; and   (d) at least one of an acid and a salt thereof, and   when the co-crosslinker (b) only includes the C3-C8 α,β-unsaturated carboxylic acid, further contains   (e) a metal compound.   
     
     
         20 . The golf ball according to  claim 19 ,
 wherein the rubber composition contains 0.5 to 30 parts by mass of the at least one of an acid and a salt thereof (d) per 100 parts by mass of the base rubber (a).   
     
     
         21 . The golf ball according to  claim 19 ,
 wherein the at least one of an acid and a salt thereof (d) each has 1 to 13 carbon atoms.   
     
     
         22 . The golf ball according to  claim 19 ,
 wherein the at least one of an acid and a salt thereof (d) is at least one of a carboxylic acid and a salt thereof.   
     
     
         23 . The golf ball according to  claim 22 ,
 wherein the at least one of a carboxylic acid and a salt thereof is at least one of a fatty acid and a fatty acid salt.   
     
     
         24 . The golf ball according to  claim 23 ,
 wherein the at least one of a fatty acid and a fatty acid salt is a fatty acid zinc salt.   
     
     
         25 . The golf ball according to  claim 19 ,
 wherein the rubber composition further contains   (f) an organosulfur compound.   
     
     
         26 . The golf ball according to  claim 25 ,
 wherein the organosulfur compound (f) is selected from thiophenols, diphenyl disulfides, thionaphthols, thiuram disulfides, and metal salts thereof.   
     
     
         27 . The golf ball according to  claim 25 ,
 wherein the rubber composition contains 0.05 to 5 parts by mass of the organosulfur compound (f) per 100 parts by mass of the base rubber (a).   
     
     
         28 . The golf ball according to  claim 19 ,
 wherein the rubber composition contains 15 to 50 parts by mass of the at least one of a C3-C8 α,β-unsaturated carboxylic acid and a metal salt thereof (b) per 100 parts by mass of the base rubber (a).   
     
     
         29 . The golf ball according to  claim 19 ,
 wherein the rubber composition contains the metal salt of a C3-C8 α,β-unsaturated carboxylic acid as the co-crosslinker (b).

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