US2012251743A1PendingUtilityA1

Durable glass housings/enclosures for electronic devices

Assignee: AMIN JAYMINPriority: Aug 21, 2008Filed: May 15, 2012Published: Oct 4, 2012
Est. expiryAug 21, 2028(~2.1 yrs left)· nominal 20-yr term from priority
C03C 8/00C03C 4/00C03C 3/091C03C 3/083Y10T428/265C03C 3/087Y10T428/24355C03C 21/002Y10T428/131C03C 3/093
49
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Claims

Abstract

A housing/enclosure/cover can include an ion-exchanged glass exhibiting the following attributes (1) radio, and microwave frequency transparency, as defined by a loss tangent of less than 0.03 and at a frequency range of between 15 MHz to 3.0 GHz; (2) infrared transparency; (3) a fracture toughness of greater than 0.6 MPa·m 1/2 ; (4) a 4-point bend strength of greater than 350 MPa; (5) a Vickers hardness of at least 450 kgf/mm 2 and a Vickers median/radial crack initiation threshold of at least 5 kgf; (6) a Young's Modulus ranging between about 50 to 100 GPa;; (7) a thermal conductivity of less than 2.0 W/m° C., and (9) and at least one of the following attributes: (i) a compressive surface layer having a depth of layer (DOL) greater and a compressive stress greater than 400 MPa, or, (ii) a central tension of more than 20 MPa.

Claims

exact text as granted — not AI-modified
1 . An article suitable for housing, enclosing, or covering the components of a portable electronic device, the article comprising:
 an ion exchanged glass exhibiting:
 radio and microwave frequency transparency, as defined by a loss tangent of less than 0.03 and at a frequency range of between 15 MHz to 3.0 GHz; 
 infrared transparency; 
 a fracture toughness of greater than 0.60 MPa·m 1/2 ; 
 a 4-point bend strength of greater than 350 MPa 
 a Vickers hardness of at least 450 kgf/mm 2 ; 
 a Vickers median/radial crack initiation threshold of at least 5 kgf; 
 a Young's Modulus ranging between 50 to 100 GPa; 
 a thermal conductivity of less than 2.0 W/m° C.; and 
 at least one of the following attributes:
 (i) a compressive surface layer having a depth of layer (DOL) greater than or equal to 20 μm and a compressive stress greater than 400 MPa; or 
 (ii) a central tension of more than 20 MPa. 
 
   
     
     
         2 . The article of  claim 1 , wherein the glass exhibits a refractive index of greater than 1.47 at 633 nm. 
     
     
         3 . The article of  claim 1 , wherein the glass exhibits radio and microwave frequency transparency, as defined by a loss tangent of less than 0.015 at a frequency range of between 500 MHz to 3.0 GHz. 
     
     
         4 . The article of  claim 1 , wherein the glass exhibits a fracture toughness of greater than 0.75 MPa·m 1/2 . 
     
     
         5 . The article of  claim 1 , wherein the glass exhibits a Young's Modulus ranging between 50 and 75 GPa. 
     
     
         6 . The article of  claim 1 , wherein the glass exhibits an 4-point bend strength of greater than 475 MPa. 
     
     
         7 . The article of  claim 1 , wherein the glass exhibits a Vickers hardness of at least 500 kgf/mm 2  and Vickers median/radial crack initiation threshold of greater than 10 kgf. 
     
     
         8 . The article of  claim 1 , wherein the glass exhibits a thermal conductivity of less than 1.5 W/m° C. 
     
     
         9 . The article of  claim 1 , wherein the glass article is transparent and exhibits at least one surface having a Ra roughness of less than 50 nm. 
     
     
         10 . The article of  claim 1 , wherein the glass article appears opaque and exhibits at least one surface having a Ra roughness of between 50 nm and 15 μm. 
     
     
         11 . The article of  claim 1 , wherein the glass exhibits a near-infrared transparency of greater than 80% at a wavelength ranging from 750 to 2000 nm. 
     
     
         12 . The article of  claim 1 , wherein the article exhibits an overall thickness of 1.2 mm and compressive layer exhibiting a DOL of ranging between 40 to 80 μm and the compressive layer exhibits a compressive stress of 525 MPa. 
     
     
         13 . The article of  claim 1 , wherein the glass is an alkali-aluminosilicate glass. 
     
     
         14 . The article of  claim 13 , wherein the alkali-aluminosilicate glass comprises in mole percent as oxides on a batched basis: 40-80% SiO 2 , 0-28% Al 2 O 3 , 0-8% B 2 O 3 , 0-18% Li 2 O, 0-10% Na 2 O, 0-11% K 2 O, 0-16% MgO, 0-18% CaO, 0-15% CaF 2 , 0-20% SrO, 0-12% BaO, 0-8% ZnO, 0-4% P 2 O 5 , 0-8% TiO 2 , 0-5% ZrO 2 , 0-1% SnO 2 , 0-1% Sb 2 O 3 , and 0-1% As 2 O 3 . 
     
     
         15 . The article of  claim 13 , wherein the alkali-aluminosilicate glass comprises in mole percent as oxides on a batched basis: 60-70% SiO 2 ; 6-14% Al 2 O 3 ; 0-15% B 2 O 3 ; 0-15% Li 2 O; 0-20% Na 2 O; 0-10% K 2 O; 0-8% MgO; 0-10% CaO; 0-5% ZrO 2 ; 0-1% SnO 2 ; 0-1% CeO 2 ;  less than 50 ppm As 2 O 3 ; and less than 50 ppm Sb 2 O 3 ; wherein 12 mol %≦Li 2 O+Na 2 O+K 2 O≦20 mol % and 0 mol %≦MgO+CaO≦10 mol %. 
     
     
         16 . The article of  claim 13 , wherein the alkali-aluminosilicate glass comprises in mole percent as oxides on a batched basis: 61-75% SiO 2 , 7-15% Al 2 O 3 , 0-12% B 2 O 3 , 9-21% Na 2 O, 0-4% K 2 O, 0-7% MgO, and 0-3% CaO. 
     
     
         17 . The article of  claim 13 , wherein the alkali-aluminosilicate glass comprises in mole percent as oxides on a batched basis: 60-72% SiO 2 ; 9-16% Al 2 O 3 ; 5-12% B 2 O 3 ; 8-16% Na 2 O;
 and 0-4% K 2 O; wherein   
       
         
           
             
               
                 
                   
                     
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         18 . An article suitable for housing, enclosing, or covering the components of a portable electronic device, the article comprising:
 an ion exchanged alkali-aluminosilicate glass exhibiting:
 radio and microwave frequency transparency, as defined by a loss tangent of less than 0.03 and at a frequency range of between 15 MHz to 3.0 GHz; 
 infrared transparency; 
 a fracture toughness of greater than 0.60 MPa·m 1/2 ; 
 a 4-point bend strength of greater than 350 MPa; 
 a Vickers hardness of at least 450 kgf/mm 2 ; 
 a Vickers median/radial crack initiation threshold of at least 5 kgf; 
 a Young's Modulus ranging between 50 to 100 GPa; 
 a thermal conductivity of less than 2.0 W/m° C.; and 
 at least one of the following attributes:
 (i) a compressive surface layer having a depth of layer (DOL) greater than or equal to 20 μm and a compressive stress greater than 400 MPa; or 
 (ii) a central tension of more than 20 MPa; 
 
   wherein the ion exchanged alkali-aluminosilicate glass comprises in mole percent as oxides on a batched basis: 61-75% SiO 2 , 7-15% Al 2 O 3 , 0-12% B 2 O 3 , 9-21% Na 2 O, 0-4% K 2 O, 0-7% MgO, and 0-3% CaO; and   wherein the glass article is transparent and exhibits at least one surface having a Ra roughness of less than 50 nm.   
     
     
         19 . An article suitable for housing, enclosing, or covering the components of a portable electronic device, the article comprising:
 an ion exchanged alkali-aluminosilicate glass exhibiting:
 radio and microwave frequency transparency, as defined by a loss tangent of less than 0.03 and at a frequency range of between 15 MHz to 3.0 GHz; 
 infrared transparency; 
 a fracture toughness of greater than 0.60 MPa·m 1/2 ; 
 a 4-point bend strength of greater than 350 MPa; 
 a Vickers hardness of at least 450 kgf/mm 2 ; 
 a Vickers median/radial crack initiation threshold of at least 5 kgf; 
 a Young's Modulus ranging between 50 to 100 GPa; 
 a thermal conductivity of less than 2.0 W/m° C.; and 
 at least one of the following attributes:
 (i) a compressive surface layer having a depth of layer (DOL) greater than or equal to 20 μm and a compressive stress greater than 400 MPa; or 
 (ii) a central tension of more than 20 MPa; 
 
   wherein the alkali-aluminosilicate glass comprises in mole percent as oxides on a batched basis: 60-72% SiO2; 9-16% Al203; 5-12% B2O3; 8-16% Na2O; and 0-4% K2O; wherein   
       
         
           
             
               
                 
                   
                     
                       
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       and
 wherein the glass article is transparent and exhibits at least one surface having a Ra roughness of less than 50 nm.

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