Surgical Stapling Instrument

Abstract

A surgical stapling instrument ( 1 ) comprises a staple fastening assembly ( 4 ) in the distal region of said instrument, the staple fastening assembly ( 4 ) including a cartridge device ( 8 ) which comprises at least one closed row ( 17, 18 ) of staples and defines a wavy distal end surface ( 14 ), and an anvil ( 9 ) which defines a wavy proximal staple forming surface ( 20 ) substantially matching the distal end surface ( 14 ) and which is adapted to cooperate with the cartridge device ( 8 ) for forming the ends of the staples exiting from the cartridge device ( 8 ), wherein the distal end surface ( 14 ) and the staple forming surface ( 20 ) have a globally wavy shape including two opposite peaks ( 21 ) and two opposite valleys ( 22 ) angularly spaced at about 90° from the adjacent peaks ( 21 ) and in that said two-peaks-two-valleys wavy shape is formed by a stepped configuration of said surfaces ( 14, 20 ).

1 . A surgical stapling instrument ( 1 ) comprising:
 a frame having a body portion ( 2 ) and a handle ( 3 ),   a staple fastening assembly ( 4 ) in the distal region of said instrument, the staple fastening assembly ( 4 ) including a cartridge device ( 8 ) which comprises at least one closed row ( 17 ,  18 ) of staples and defines a wavy distal end surface ( 14 ), and an anvil ( 9 ) which defines a wavy proximal staple forming surface ( 20 ) substantially matching the distal end surface ( 14 ) and which is movable relative to the cartridge device ( 8 ) and adapted to cooperate with the cartridge device ( 8 ) for forming the ends of the staples exiting from the cartridge device ( 8 ),   a moving device adapted to move the anvil ( 9 ) relative to the cartridge device ( 8 ),   a staple driving device ( 27 ) adapted to drive the staples out of the cartridge device ( 8 ) towards the anvil ( 9 ),   characterized in that said distal end surface ( 14 ) and said staple forming surface ( 20 ) have a globally wavy shape including two opposite peaks ( 21 ) and two opposite valleys ( 22 ) angularly spaced at about 90° from the adjacent peaks ( 21 ) and in that said two-peaks-two-valleys wavy shape is formed by a stepped configuration of said surfaces ( 14 ,  20 ).   
     
     
         2 . A surgical stapling instrument ( 1 ) according to  claim 1 , wherein the distal end face ( 14 ) and the staple forming surface ( 20 ) are composed of a series of lands ( 23 ; 25 ) and risers ( 24 ; 26 ), wherein the lands ( 23 ; 25 ) are substantially perpendicular to a longitudinal axis (X) of the staple fastening assembly ( 4 ) and exit openings of staple guide slots ( 15 ,  16 ) and staple forming grooves are formed in the lands ( 23 ; 25 ). 
     
     
         3 . A surgical stapling instrument ( 1 ) according to  claim 1  or  2 , wherein all staple guide slots ( 15 ,  16 ) and staples housed therein are parallel to a staple drive direction of the staple driving device ( 27 ) which coincides with a longitudinal axis (X) of the staple fastening assembly ( 4 ). 
     
     
         4 . A surgical stapling instrument ( 1 ) according to any one of the preceding claims, wherein the staples are arranged in the cartridge device ( 8 ) along a wavy line including two opposite peaks and two opposite valleys angularly spaced at about 90° from the adjacent peaks and wherein the line along which the staples are arranged is substantially parallel to the distal end surface ( 14 ) of the cartridge device ( 8 ). 
     
     
         5 . A surgical stapling instrument ( 1 ) according to any one of the preceding claims, wherein the projections of the distal end surface ( 14 ) and the staple forming surface ( 20 ) as well as the projection of the staple line onto a plane perpendicular to the longitudinal axis (X) of the staple fastening assembly ( 4 ) are circular. 
     
     
         6 . A surgical stapling instrument ( 1 ) according to any one of the preceding claims, wherein the maximum axial distance between the peaks ( 21 ) and the valleys ( 22 ) of the surfaces ( 14 ; 20 ) is less than 20 mm, preferably less than 10 mm. 
     
     
         7 . A surgical stapling instrument ( 1 ) according to any one of the preceding claims, wherein the external circumference of the anvil ( 9 ) is less or approximately equal to the total length of the distal end face ( 14 ) along the staple line. 
     
     
         8 . A surgical stapling instrument ( 1 ) according to any one of the preceding claims, wherein the ratio of the outside circumferential length of the anvil ( 9 ) to the staple line length is comprised in the range from 0.95 to 1.02. 
     
     
         9 . A surgical stapling instrument ( 1 ) according to any one of the preceding claims, wherein both opposite peaks ( 21 ) have the same axial distance from a plane perpendicular to the longitudinal axis (X) and both opposite valleys ( 22 ) have the same axial distance from a plane perpendicular to the longitudinal axis (X). 
     
     
         10 . A surgical stapling instrument ( 1 ) according to any one of the preceding claims, wherein the two-peaks-two-valleys stepped shapes of the distal end face ( 14 ) and of the staple forming surface ( 20 ) are symmetrical with respect to a first plane defined by the longitudinal axis (X) of the staple fastening assembly ( 4 ) and the two valley points ( 22 ) and with respect to a perpendicular second plane defined by said longitudinal axis (X) and the two peak points ( 21 ). 
     
     
         11 . A surgical stapling instrument ( 1 ) according to any one of the preceding claims, wherein the staple driving device ( 27 ) comprises a plurality of pushers ( 31 ,  32 ) suitable to directly contact the staples and push them distally against the anvil ( 9 ), wherein all pushers ( 31 ,  32 ) are parallel to each other and to the longitudinal axis (X) of the staple fastening assembly ( 4 ). 
     
     
         12 . A surgical stapling instrument ( 1 ) according to the preceding claim, wherein the length of the pushers ( 31 ,  32 ) is such that their distal push surfaces ( 33 ) follow the two-peaks-two-valleys wavy shape of the distal end surface ( 14 ). 
     
     
         13 . A surgical stapling instrument ( 1 ) according to  claim 11  or  12 , wherein the push surfaces ( 33 ) are substantially perpendicular to the longitudinal axis (X). 
     
     
         14 . A surgical stapling instrument ( 1 ) according to any of  claims 11  to  13 , wherein all pushers ( 31 ,  32 ) are integrally formed in a single-piece structure ( 27 ). 
     
     
         15 . A surgical stapling instrument ( 1 ) according to any one of the preceding claims, comprising:
 a knife having a closed cutting edge, wherein said knife is arranged in the cartridge device ( 8 ) and positioned such that there is at least one closed row ( 18 ) of staples on the outside of the cutting edge;   a knife actuating device ( 27 ) adapted to move the knife distally towards the anvil ( 9 ),   wherein the line defining the cutting edge of the knife has a globally wavy shape including two opposite peaks and two opposite valleys angularly spaced at about 90° from the adjacent peaks and in that said two-peaks-two-valleys wavy shape is obtained by a locally stepped configuration of the cutting edge.   
     
     
         16 . A surgical stapling instrument ( 1 ) according to any one of the preceding claims, wherein the cartridge device ( 8 ) houses at least two closed rows ( 17 ,  18 ) of staples, wherein the staples of adjacent rows ( 17 ,  18 ) are staggered with respect to each other and wherein the step lands ( 23 ) defining the exit slots of the two rows are staggered with respect to each other. 
     
     
         17 . A surgical stapling instrument ( 1 ) according to any one of the preceding claims, wherein the staple fastening assembly ( 4 ) is detachably mounted in the distal end region of the body portion ( 2 ). 
     
     
         18 . A stapling instrument ( 1 ) according to any one of the preceding claims, wherein the cartridge device ( 8 ) comprises a removable cartridge containing the staples. 
     
     
         19 . Staple fastening assembly, characterized by the features of the staple fastening assembly ( 4 ) as defined in any of  claims 1  to  18 . 
     
     
         20 . Cartridge device, characterized by the features of the cartridge device ( 8 ) as defined in as defined in any of  claims 1  to  18 . 
     
     
         21 . Knife, characterized by the features of the knife as defined in  claim 15 .