US2012164526A1PendingUtilityA1

Cathode

Individually held — no corporate assignee on recordPriority: Mar 27, 2009Filed: Mar 26, 2010Published: Jun 28, 2012
Est. expiryMar 27, 2029(~2.7 yrs left)· nominal 20-yr term from priority
H01M 4/623H01M 10/32H01M 4/364H01M 4/34Y02E60/10
53
PatentIndex Score
0
Cited by
0
References
0
Claims

Abstract

The present invention provides novel cathodes having a reduced resistivity and other improved electrical properties. Furthermore, this invention also presents methods of manufacturing novel electrochemical cells and novel cathodes. These novel cathodes comprise a silver material that is doped with a Irivalent species.

Claims

exact text as granted — not AI-modified
1 . A cathode for use in an electrochemical cell comprising
 a silver material that is doped with a trivalent dopant to give a doped silver material, wherein the dopant is present in a concentration of from about 0.25 wt % to about 10 wt % by weight of the doped silver material.   
     
     
         2 . The cathode of  claim 1 , further comprising from about 0.5 wt % to about 5 wt % of trivalent dopant. 
     
     
         3 . The cathode of  claim 1 , wherein the doped silver material comprises a powder. 
     
     
         4 . The cathode of  claim 3 , wherein the powder has a mean particle diameter of about 20 μm or less. 
     
     
         5 . The cathode of  claim 4 , wherein the powder has a mean particle diameter of about 5 μm or less. 
     
     
         6 . The cathode of  claim 1 , wherein the silver material comprises Ag, AgO, Ag 2 O, Ag 2 O 3 , AgOH, AgOOH, AgONa, AgCuO 2 , AgFeO 2 , AgMnO 2 , Ag(OH) 2 , or any combination thereof. 
     
     
         7 . The cathode of  claim 1 , further comprising a binder. 
     
     
         8 . The cathode of  claim 7 , wherein the binder comprises PTFE or PVDF. 
     
     
         9 . The cathode of  claim 1 , wherein the dopant comprises at least one Group 13 element. 
     
     
         10 . The cathode of  claim 9 , wherein the dopant comprises aluminum, indium, gallium, boron, thallium, or any combination thereof. 
     
     
         11 . The cathode of  claim 1 , wherein the dopant comprises a lanthanide element. 
     
     
         12 . The cathode of  claim 11 , wherein the lanthanide element is Yb. 
     
     
         13 . (canceled) 
     
     
         14 . (canceled) 
     
     
         15 . (canceled) 
     
     
         16 . (canceled) 
     
     
         17 . (canceled) 
     
     
         18 . (canceled) 
     
     
         19 . (canceled) 
     
     
         20 . (canceled) 
     
     
         21 . (canceled) 
     
     
         22 . (canceled) 
     
     
         23 . A cathode for use in an electrochemical cell comprising
 a doped silver material comprising a dopant, wherein the dopant comprises indium, aluminum, or a combination thereof, and the dopant is present in a concentration of from about 0.25 wt % to about 10 wt % by weight of the doped silver material.   
     
     
         24 . The cathode of  claim 23 , further comprising from about 1 wt % to about 8 wt % of dopant. 
     
     
         25 . The cathode of  claim 24 , wherein the doped silver material comprises a powder. 
     
     
         26 . The cathode of  claim 25 , wherein the powder has a mean particle diameter of about 20 μm or less. 
     
     
         27 . The cathode of  claim 26 , wherein the powder has a mean particle diameter of about 5 μm or less. 
     
     
         28 . The cathode of  claim 27 , wherein the doped silver material comprises Ag, AgO, Ag 2 O, Ag 2 O 3 , AgOH, AgOOH, AgONa, AgCuO 2 , AgFeO 2 , AgMnO 2 , Ag(OH) 2 , or any combination thereof. 
     
     
         29 . The cathode of  claim 28 , further comprising a binder. 
     
     
         30 . The cathode of  claim 29 , wherein the binder comprises PTFE or PVDF. 
     
     
         31 . (canceled) 
     
     
         32 . (canceled) 
     
     
         33 . A method of producing a cathode for use in an electrochemical cell comprising:
 providing a silver powder that is doped with from about 0.25 wt % to about 10 wt % of a trivalent dopant by weight of the silver powder to give a doped silver powder; and   forming the doped silver powder into a cathode.   
     
     
         34 . The method of  claim 33 , wherein the doped silver powder is doped with from about 0.5 wt % to about 5 wt % of dopant by weight of the silver powder. 
     
     
         35 . The method of  claim 33 , wherein the doped silver powder has a mean particle diameter of about 15 μm or less. 
     
     
         36 . The method of  claim 35 , wherein the doped silver powder has a mean particle diameter of about 5 μm or less. 
     
     
         37 . The method of  claim 33 , wherein the doped silver powder comprises Ag, AgO, Ag 2 O, Ag 2 O 3 , AgOH, AgOOH, AgONa, AgCuO 2 , AgFeO 2 , AgMnO 2 , Ag(OH) 2 , or any combination thereof. 
     
     
         38 . (canceled) 
     
     
         39 . The method of  claim 37 , further comprising providing a binder. 
     
     
         40 . The method of  claim 39 , wherein the binder comprises PTFE or PVDF. 
     
     
         41 . The method of  claim 33 , wherein the dopant comprises a lanthanide element. 
     
     
         42 . The method of  claim 41 , wherein the lanthanide element is Yb. 
     
     
         43 . The method of  claim 33 , wherein the dopant comprises at least one Group 13 element. 
     
     
         44 . The method of  claim 43 , wherein the dopant comprises gallium, boron, indium, aluminum, thallium, or any combination thereof. 
     
     
         45 . The method of  claim 44 , wherein the dopant comprises gallium, boron, or a combination thereof. 
     
     
         46 . The method of  claim 44 , wherein the dopant comprises indium, aluminum, or a combination thereof. 
     
     
         47 . An electrochemical cell comprising
 a cathode comprising a silver material comprising a dopant; and   an anode comprising zinc,   wherein the dopant comprises a trivalent dopant, and the dopant is present in a sufficient concentration to impart the cell with an actual capacity of at least about 60% of the cell's rated capacity over at least about 80 cycles.   
     
     
         48 . (canceled) 
     
     
         49 . (canceled) 
     
     
         50 . The cell of  claim 47 , wherein the silver material comprises from about 0.25 wt % to about 10 wt % of trivalent dopant by weight of silver material. 
     
     
         51 . The cell of  claim 50 , wherein the silver material comprises a powder. 
     
     
         52 . The cell of  claim 51 , wherein the powder has a mean particle diameter of about 20 μm or less. 
     
     
         53 . The cell of  claim 52 , wherein the powder has a mean particle diameter of about 5 μm or less. 
     
     
         54 . The cell of  claim 51 , wherein the cathode, the anode, or both comprise a binder. 
     
     
         55 . The cell of  claim 54 , wherein the cathode further comprises a binder. 
     
     
         56 . The cell of  claim 55 , wherein the binder comprises PTFE or PVDF. 
     
     
         57 . The cell of  claim 54 , wherein the anode further comprises a binder. 
     
     
         58 . The cell of  claim 57 , wherein the binder comprises PTFE or PVDF. 
     
     
         59 . The cell of  claim 51 , further comprising an electrolyte comprising NaOH, KOH, or a combination thereof. 
     
     
         60 . The cell of  claim 51 , wherein the silver powder comprises Ag, AgO, Ag 2 O, Ag 2 O 3 , AgOH, AgOOH, AgONa, AgCuO 2 , AgFeO 2 , AgMnO 2 , Ag(OH) 2 , or any combination thereof. 
     
     
         61 . (canceled) 
     
     
         62 . (canceled) 
     
     
         63 . (canceled) 
     
     
         64 . The cell of  claim 51 , wherein the dopant comprises a lanthanide element. 
     
     
         65 . The cell of  claim 64 , wherein the lathanide element is Yb. 
     
     
         66 . The cell of  claim 51 , wherein the dopant comprises at least one Group 13 element. 
     
     
         67 . The cell of  claim 66 , wherein the dopant comprises indium, aluminum, gallium, boron, thallium, or any combination thereof. 
     
     
         68 . (canceled) 
     
     
         69 . (canceled) 
     
     
         70 . (canceled) 
     
     
         71 . (canceled) 
     
     
         72 . (canceled) 
     
     
         73 . (canceled) 
     
     
         74 . (canceled) 
     
     
         75 . (canceled) 
     
     
         76 . (canceled) 
     
     
         77 . (canceled) 
     
     
         78 . (canceled) 
     
     
         79 . (canceled) 
     
     
         80 . (canceled) 
     
     
         81 . (canceled) 
     
     
         82 . (canceled) 
     
     
         83 . (canceled) 
     
     
         84 . (canceled) 
     
     
         85 . (canceled) 
     
     
         86 . (canceled) 
     
     
         87 . A cathode for use in an electrochemical cell comprising
 a doped silver material comprising a dopant, wherein the dopant comprises a lanthanide element, aluminum, indium, gallium, boron, or a combination thereof, and the dopant is present in a concentration of from about 0.25 wt % to about 10 wt % by weight of the doped silver material.   
     
     
         88 . The cathode of  claim 87 , wherein the lanthanide element is Yb. 
     
     
         89 . A cathode for use in an electrochemical cell comprising
 a doped silver material comprising a dopant, wherein the dopant comprises a lanthanide element, and the dopant is present in a concentration of from about 0.25 wt % to about 10 wt % by weight of the doped silver material.   
     
     
         90 . The cathode of  claim 89 , wherein the lanthanide element comprises Yb.

Join the waitlist — get patent alerts

Track US2012164526A1 — get alerts on status changes and closely related new filings.

We store only your email — no account needed. See our privacy policy.