US2011293431A1PendingUtilityA1

Component having varying structures and method for production

Assignee: HARDERS HARALDPriority: Jan 21, 2009Filed: Jan 8, 2010Published: Dec 1, 2011
Est. expiryJan 21, 2029(~2.5 yrs left)· nominal 20-yr term from priority
F01D 5/147C30B 29/52B22D 27/045F05D 2300/607Y02T50/60F05D 2240/80
23
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Claims

Abstract

Single-crystalline or stem-shaped turbine blades are difficult to produce. A turbine blade is provided which has varying structures for different areas of the turbine blade, wherein the airfoil region always includes a stem-shaped or single crystalline structure and the other regions may deviate therefrom. A method for producing the turbine blade is also provided.

Claims

exact text as granted — not AI-modified
1 .- 15 . (canceled) 
     
     
         16 . A component, comprising:
 a first region; and   a second region,   wherein the second region includes a subordinate structure relative to the first region,   wherein a columnar structure and a nondirectionally solidified structure represent a subordinate structure relative to a single-crystal structure, and   wherein the nondirectionally solidified structure represents a secondary structure relative to a columnar structure and a single-crystal structure, and   wherein the single-crystal structure extends as far as a certain thickness, but at most partially into a blade platform.   
     
     
         17 . The component as claimed in  claim 16 ,
 wherein the component is a turbine blade which comprises a blade surface region as a first region, a blade platform as a first and/or second region, and a fastening region as a second region, and   wherein the blade surface region includes a single-crystal or columnar structure, and at least the fastening region includes a subordinate structure relative to the blade surface region.   
     
     
         18 . The component as claimed in  claim 16 , wherein the first region includes a single-crystal structure. 
     
     
         19 . The component as claimed in  claim 16 , wherein the entire first region includes a single-crystal structure and the entire blade surface region includes a single-crystal structure. 
     
     
         20 . The turbine blade as claimed in  claim 18 ,
 wherein the single-crystal structure extends through the entire blade platform.   
     
     
         21 . The component as claimed in  claim 16 , wherein the first region includes a columnar structure. 
     
     
         22 . The component as claimed in  claim 16 , wherein the entire first region includes a columnar structure and the entire blade surface region includes a columnar structure. 
     
     
         23 . The turbine blade as claimed in  claim 16 , wherein the columnar structure extends as far as a certain thickness, but at most partially into the blade platform. 
     
     
         24 . The turbine blade as claimed in  claim 22 , wherein the columnar structure extends through the entire blade platform. 
     
     
         25 . The component as claimed in  claim 16 , wherein the second region includes a nondirectionally solidified structure. 
     
     
         26 . The component as claimed in  claim 16 , wherein the blade fastening region includes a nondirectionally solidified structure. 
     
     
         27 . The component as claimed in  claim 16 , wherein the second region includes a columnar structure. 
     
     
         28 . The component as claimed in  claim 16 , wherein the blade fastening region includes a columnar structure. 
     
     
         29 . The turbine blade as claimed in  claim 17 , wherein the blade platform has a different structure than the blade surface region. 
     
     
         30 . The turbine blade as claimed in  claim 17 , wherein the blade platform has at most partially the same structure as the blade surface region. 
     
     
         31 . The turbine blade as claimed in  claim 17 , wherein the blade platform has the same structure as the blade surface region. 
     
     
         32 . The component as claimed in  claim 17 , wherein the component comprises a different alloy in the first region than in the second region. 
     
     
         33 . A method for producing a component which comprises a first region and a second region, comprising:
 allowing the first region initially to solidify with a part of starting material of a first alloy; and   switching over a plurality of process parameters and a remaining amount of starting material of a second alloy is added in order to solidify the second region,   wherein the second region includes a subordinate structure relative to the first region,   wherein a columnar structure and a nondirectionally solidified structure represent a subordinate structure relative to a single-crystal structure, and   wherein a nondirectionally solidified structure represents a secondary structure relative to a columnar structure and a single-crystal structure.   
     
     
         34 . A method for producing a component which comprises a first region and a second region, comprising:
 providing and melting of a full amount of starting material for all regions;   solidifying the first region using a part of the full amount of starting material;   switching over a plurality of process parameters and additional alloy elements are added in the remaining not yet solidified part of the full amount of starting material in order to produce the second region; and   solidifying of the second region,   wherein the second region includes a subordinate structure relative to the first region,   wherein a columnar structure and a nondirectionally solidified structure represent a subordinate structure relative to a single-crystal structure, and   wherein the nondirectionally solidified structure represents a secondary structure relative to a DS structure and a single-crystal structure.   
     
     
         35 . A method for producing a component which comprises a first region and a second region, comprising:
 providing and melting of a full amount of starting material for all regions;   allowing the first region initially to solidify with a part of the full amount of starting material;   switching over a plurality of process parameters, in order to produce the second region; and   solidifying the second region with a remaining part of the full amount of starting material,   wherein the second region includes a subordinate structure relative to the first region,   wherein a columnar structure and a nondirectionally solidified structure represent a subordinate structure relative to a single-crystal structure, and   wherein a nondirectionally solidified structure represents a secondary structure relative to a DS structure and a single-crystal structure.

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