Christmas tree installation using coiled tubing injector

Abstract

A method and system for installing a Christmas tree in place of a blowout preventer on a wellhead. The donut in the wellhead BOP is landed using a coiled tubing injector. Then the wellhead BOP then is removed and the Christmas tree is installed also using the same crane that supported the coiled tubing injector. This employs the coiled tubing rig already in use at the well site for a previous operation, such as plug drilling or perforating and fracturing. Notably, the system provides a second seal, such as a ceramic disk, below the donut, for added safety while the Christmas tree is installed. The tool string used to install the donut includes a safety union so that the tool string can be disconnected after the donut is landed and locked into place.

1 . A method for replacing a wellhead blowout preventer on a wellhead with a Christmas tree, the method comprising:
 installing the donut in the wellhead blowout preventer using a tool string supported in a coiled tubing injector head carried on a coiled tubing lifting unit;   removing the wellhead blowout preventer using the coiled tubing lifting unit; and   positioning the Christmas tree on the wellhead using the coiled tubing lifting unit.   
     
     
         2 . The method of  claim 1  wherein the coiled tubing injector head is equipped with a blowout preventer and wherein installing the donut comprises:
 assembling the tool string using the injector head to lift the tool string as tools are added; 
 attaching a spacer spool beneath the blowout preventer on the injector head; 
 attaching the donut to the downhole end of the tool string; 
 lowering injector head using the lifting unit until the spacer spool abuts the wellhead blowout preventer; 
 connecting the spacer spool to the wellhead blowout preventer to make a pressurizable blowout preventer stack on the wellhead; 
 equalizing the pressure in the blowout preventer stack above and below the wellhead blowout preventer; 
 opening the wellhead blowout preventer; 
 advancing the tool string using the injector head until the donut is properly placed; and 
 locking the donut in place. 
 
     
     
         3 . The method of  claim 2  wherein the tool string comprises an upper segment and a lower segment, the lower segment disconnectable from the upper segment, and wherein removing the wellhead blowout preventer comprises:
 depressurizing the blowout preventer stack above the wellhead blowout preventer; 
 disconnecting the spacer spool from the wellhead blowout preventer; 
 disconnecting the upper segment of the tool string from the lower segment; 
 removing the coiled tubing injector head, the coiled tubing blowout preventer, and the spacer spool from the crane; 
 disconnecting the wellhead blowout preventer; and 
 removing the wellhead blowout preventer from the wellhead using the crane. 
 
     
     
         4 . The method of  claim 3  wherein the tool string comprises a safety union between the upper and lower segments and wherein disconnecting the lower segment of the tool string from the upper segment comprises:
 releasing the grip of the injector head on the upper segment of the tool string; 
 raising the injector head using the crane until the safety union in the tool string is accessible between the spacer spool and the wellhead blowout preventer; 
 gripping the upper segment of the tool string with the injector head; and 
 disconnecting the upper segment of the tool string from the lower segment of the tool string at the safety union. 
 
     
     
         5 . The method of  claim 4  wherein disconnecting the lower segment of the tool string from the upper segment comprises:
 before removing the wellhead blowout preventer, removing the lower segment of the tool string from the donut in the wellhead. 
 
     
     
         6 . The method of  claim 4  wherein positioning the Christmas tree further comprises:
 connecting the Christmas tree to the wellhead; and 
 equalizing pressure across the donut. 
 
     
     
         7 . The method of  claim 6  further comprising:
 after attaching the donut to the tool string; attaching a well control assembly to the donut, the well control assembly including a burst disk sub; and 
 after positioning the Christmas tree on the wellhead, bursting the burst disk sub. 
 
     
     
         8 . The method of  claim 1  further comprising:
 after attaching the donut to the tool string; attaching a well control assembly to the donut, the well control assembly including a burst disk sub. 
 
     
     
         9 . A system for installing a donut and a Christmas tree on a wellhead in place of a wellhead blowout preventer, the system comprising:
 a crane;   a coiled tubing injector head carried on the crane; and   a tool string comprising an upper segment and a lower segment, the upper segment having a lower end, wherein the upper segment is supportable in the coiled tubing injector head, wherein the lower segment has an upper end and a lower end, the upper end connectable to the lower end of the upper segment; and   a donut connected to the lower end of the lower segment of the tool string.   
     
     
         10 . The system of  claim 9  further comprising a blowout preventer on the coiled tubing injector head. 
     
     
         11 . The system of  claim 10  further comprising a spacer spool connected to the bottom of the coiled tubing blowout preventer. 
     
     
         12 . The system of  claim 11  further comprising a well control assembly attached to the bottom of the donut. 
     
     
         13 . The system of  claim 12  wherein the well control assembly comprises a burst disk sub. 
     
     
         14 . The system of  claim 9  further comprising a spacer spool connected to the bottom of the coiled tubing blowout preventer. 
     
     
         15 . The system of  claim 9  wherein the coiled tubing injector head is hydraulically operated. 
     
     
         16 . The system of  claim 15  wherein the coiled tubing injector head is remotely controlled. 
     
     
         17 . The system of  claim 9  wherein the coiled tubing injector head is remotely controlled. 
     
     
         18 . The system of  claim 9  further comprising a well control assembly attached to the bottom of the donut. 
     
     
         19 . The system of  claim 18  wherein the well control assembly comprises a burst disk sub. 
     
     
         20 . The system of  claim 19  further comprising a blowout preventer on the coiled tubing injector head.